IDEAS home Printed from https://ideas.repec.org/a/eee/reensy/v242y2024ics095183202300618x.html
   My bibliography  Save this article

Broad zero-shot diagnosis for rotating machinery with untrained compound faults

Author

Listed:
  • Ma, Chenyang
  • Wang, Xianzhi
  • Li, Yongbo
  • Cai, Zhiqiang

Abstract

Compound fault diagnosis of rotating machinery is of great significance for the operational reliability and security of manufacturing equipment. Since the possible compound fault types increase exponentially, the compound faults appear in the test phase may not be covered during training, posing great challenge for machine health monitoring. Recently, several methods attempt to construct the semantic space for untrained compound faults. However, the semantic space suffers from the low-fidelity to identify the untrained compound faults. Besides, most of these methods only focus on untrained compound faults, ignoring more common single faults in the test set. To address these issues, a novel broad zero-shot diagnosis method (BZSD) is proposed to identify both single faults and untrained compound faults. Firstly, the multiresolution permutation entropy is presented to identify single faults and preliminarily screen out the untrained compound faults, which can prevent the compound fault from being biased towards the trained single fault. Then, a high-fidelity semantic space is constructed to classify the pre-screened compound faults. The proposed fault semantics are close to the ground truth semantics, which is conducive to improving diagnostic accuracy. The experiments demonstrate the effectiveness and superiority of the BZSD for rotating machinery with untrained compound faults.

Suggested Citation

  • Ma, Chenyang & Wang, Xianzhi & Li, Yongbo & Cai, Zhiqiang, 2024. "Broad zero-shot diagnosis for rotating machinery with untrained compound faults," Reliability Engineering and System Safety, Elsevier, vol. 242(C).
  • Handle: RePEc:eee:reensy:v:242:y:2024:i:c:s095183202300618x
    DOI: 10.1016/j.ress.2023.109704
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S095183202300618X
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.ress.2023.109704?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Yan, Shen & Shao, Haidong & Min, Zhishan & Peng, Jiangji & Cai, Baoping & Liu, Bin, 2023. "FGDAE: A new machinery anomaly detection method towards complex operating conditions," Reliability Engineering and System Safety, Elsevier, vol. 236(C).
    2. Shi, Peiming & Wu, Shuping & Xu, Xuefang & Zhang, Bofei & Liang, Pengfei & Qiao, Zijian, 2023. "TSN: A novel intelligent fault diagnosis method for bearing with small samples under variable working conditions," Reliability Engineering and System Safety, Elsevier, vol. 240(C).
    3. Jiao, Ruihua & Peng, Kaixiang & Dong, Jie & Zhang, Chuanfang, 2020. "Fault monitoring and remaining useful life prediction framework for multiple fault modes in prognostics," Reliability Engineering and System Safety, Elsevier, vol. 203(C).
    4. Zhao, Chao & Shen, Weiming, 2022. "Adaptive open set domain generalization network: Learning to diagnose unknown faults under unknown working conditions," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
    5. Xia, Min & Shao, Haidong & Williams, Darren & Lu, Siliang & Shu, Lei & de Silva, Clarence W., 2021. "Intelligent fault diagnosis of machinery using digital twin-assisted deep transfer learning," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    6. Yiping Gao & Liang Gao & Xinyu Li & Yuwei Zheng, 2020. "A zero-shot learning method for fault diagnosis under unknown working loads," Journal of Intelligent Manufacturing, Springer, vol. 31(4), pages 899-909, April.
    7. Zhao, Chao & Shen, Weiming, 2022. "Dual adversarial network for cross-domain open set fault diagnosis," Reliability Engineering and System Safety, Elsevier, vol. 221(C).
    8. Bai, Rui & Noman, Khandaker & Feng, Ke & Peng, Zhike & Li, Yongbo, 2023. "A two-phase-based deep neural network for simultaneous health monitoring and prediction of rolling bearings," Reliability Engineering and System Safety, Elsevier, vol. 238(C).
    9. Chen, Xu & Zhao, Chunhui & Ding, Jinliang, 2023. "Pyramid-type zero-shot learning model with multi-granularity hierarchical attributes for industrial fault diagnosis," Reliability Engineering and System Safety, Elsevier, vol. 240(C).
    10. Guo, Jianchun & Si, Zetian & Liu, Yi & Li, Jiahao & Li, Yanting & Xiang, Jiawei, 2022. "Dynamic time warping using graph similarity guided symplectic geometry mode decomposition to detect bearing faults," Reliability Engineering and System Safety, Elsevier, vol. 224(C).
    11. Wang, Zhenya & Yao, Ligang & Cai, Yongwu & Zhang, Jun, 2020. "Mahalanobis semi-supervised mapping and beetle antennae search based support vector machine for wind turbine rolling bearings fault diagnosis," Renewable Energy, Elsevier, vol. 155(C), pages 1312-1327.
    12. Liu, Jie & Xu, Huoyao & Peng, Xiangyu & Wang, Junlang & He, Chaoming, 2023. "Reliable composite fault diagnosis of hydraulic systems based on linear discriminant analysis and multi-output hybrid kernel extreme learning machine," Reliability Engineering and System Safety, Elsevier, vol. 234(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Shi, Yaowei & Deng, Aidong & Deng, Minqiang & Xu, Meng & Liu, Yang & Ding, Xue & Li, Jing, 2022. "Transferable adaptive channel attention module for unsupervised cross-domain fault diagnosis," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
    2. Zhang, Qing & Tang, Lv & Xuan, Jianping & Shi, Tielin & Li, Rui, 2023. "An uncertainty relevance metric-based domain adaptation fault diagnosis method to overcome class relevance caused confusion," Reliability Engineering and System Safety, Elsevier, vol. 231(C).
    3. Wang, Hui & Zheng, Junkang & Xiang, Jiawei, 2023. "Online bearing fault diagnosis using numerical simulation models and machine learning classifications," Reliability Engineering and System Safety, Elsevier, vol. 234(C).
    4. Rombach, Katharina & Michau, Gabriel & Fink, Olga, 2023. "Controlled generation of unseen faults for Partial and Open-Partial domain adaptation," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    5. Zhao, Zeyun & Wang, Jia & Tao, Qian & Li, Andong & Chen, Yiyang, 2024. "An unknown wafer surface defect detection approach based on Incremental Learning for reliability analysis," Reliability Engineering and System Safety, Elsevier, vol. 244(C).
    6. Liu, Shaowei & Jiang, Hongkai & Wu, Zhenghong & Yi, Zichun & Wang, Ruixin, 2023. "Intelligent fault diagnosis of rotating machinery using a multi-source domain adaptation network with adversarial discrepancy matching," Reliability Engineering and System Safety, Elsevier, vol. 231(C).
    7. Zhang, Xingwu & Zhao, Yu & Yu, Xiaolei & Ma, Rui & Wang, Chenxi & Chen, Xuefeng, 2023. "Weighted domain separation based open set fault diagnosis," Reliability Engineering and System Safety, Elsevier, vol. 239(C).
    8. Yu, Xiaolei & Zhao, Zhibin & Zhang, Xingwu & Chen, Xuefeng & Cai, Jianbing, 2023. "Statistical identification guided open-set domain adaptation in fault diagnosis," Reliability Engineering and System Safety, Elsevier, vol. 232(C).
    9. Chen, Pengfei & Zhao, Rongzhen & He, Tianjing & Wei, Kongyuan & Yuan, Jianhui, 2023. "A novel bearing fault diagnosis method based joint attention adversarial domain adaptation," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    10. Zhang, Yongchao & Ji, J.C. & Ren, Zhaohui & Ni, Qing & Gu, Fengshou & Feng, Ke & Yu, Kun & Ge, Jian & Lei, Zihao & Liu, Zheng, 2023. "Digital twin-driven partial domain adaptation network for intelligent fault diagnosis of rolling bearing," Reliability Engineering and System Safety, Elsevier, vol. 234(C).
    11. Pan, Yongjun & Sun, Yu & Li, Zhixiong & Gardoni, Paolo, 2023. "Machine learning approaches to estimate suspension parameters for performance degradation assessment using accurate dynamic simulations," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    12. Nguyen, Khanh T.P. & Medjaher, Kamal & Gogu, Christian, 2022. "Probabilistic deep learning methodology for uncertainty quantification of remaining useful lifetime of multi-component systems," Reliability Engineering and System Safety, Elsevier, vol. 222(C).
    13. Liu, Lu & Song, Xiao & Zhou, Zhetao, 2022. "Aircraft engine remaining useful life estimation via a double attention-based data-driven architecture," Reliability Engineering and System Safety, Elsevier, vol. 221(C).
    14. Liu, Jiale & Wang, Huan, 2024. "A brain-inspired energy-efficient Wide Spiking Residual Attention Framework for intelligent fault diagnosis," Reliability Engineering and System Safety, Elsevier, vol. 243(C).
    15. Tan, Hongchuang & Xie, Suchao & Ma, Wen & Yang, Chengxing & Zheng, Shiwei, 2023. "Correlation feature distribution matching for fault diagnosis of machines," Reliability Engineering and System Safety, Elsevier, vol. 231(C).
    16. Dong, Yutong & Jiang, Hongkai & Wu, Zhenghong & Yang, Qiao & Liu, Yunpeng, 2023. "Digital twin-assisted multiscale residual-self-attention feature fusion network for hypersonic flight vehicle fault diagnosis," Reliability Engineering and System Safety, Elsevier, vol. 235(C).
    17. Dan Ling & Chaosong Li & Yan Wang & Pengye Zhang, 2022. "Fault Detection and Identification of Furnace Negative Pressure System with CVA and GA-XGBoost," Energies, MDPI, vol. 15(17), pages 1-19, August.
    18. Lewis, Austin D. & Groth, Katrina M., 2022. "Metrics for evaluating the performance of complex engineering system health monitoring models," Reliability Engineering and System Safety, Elsevier, vol. 223(C).
    19. Yu, Aobo & Cai, Bolin & Wu, Qiujie & García, Miguel Martínez & Li, Jing & Chen, Xiangcheng, 2024. "Source-free domain adaptation method for fault diagnosis of rotation machinery under partial information," Reliability Engineering and System Safety, Elsevier, vol. 248(C).
    20. Zio, Enrico & Miqueles, Leonardo, 2024. "Digital twins in safety analysis, risk assessment and emergency management," Reliability Engineering and System Safety, Elsevier, vol. 246(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:reensy:v:242:y:2024:i:c:s095183202300618x. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: https://www.journals.elsevier.com/reliability-engineering-and-system-safety .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.