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Cost-based preventive maintenance of industrial robot system

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Listed:
  • Dui, Hongyan
  • Xu, Huiting
  • Zhang, Luyu
  • Wang, Jia

Abstract

The industrial robot plays an increasingly important role in industrial and social activities, and its performance has a great effect on the entire automatic production line. Most studies have analyzed the reliability of industrial robot systems, while the research on preventive maintenance considering multiple costs is limited. This paper proposes two different preventive maintenance strategies for industrial robot systems. Firstly, a preventive maintenance importance measure (PMIM) is proposed by taking into account component maintenance costs, system losses, and component preventive maintenance costs. Subsequently, preventive maintenance strategies are suggested and optimized based on whether the failed component is critical or part of a cut set, in order to determine the priority and optimal number of components for preventive maintenance. Lastly, a welding robot is taken as an example to verify the feasibility of the proposed preventive maintenance strategies.

Suggested Citation

  • Dui, Hongyan & Xu, Huiting & Zhang, Luyu & Wang, Jia, 2023. "Cost-based preventive maintenance of industrial robot system," Reliability Engineering and System Safety, Elsevier, vol. 240(C).
    • Handle: RePEc:eee:reensy:v:240:y:2023:i:c:s0951832023005094
    DOI: 10.1016/j.ress.2023.109595
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    References listed on IDEAS

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    1. Dui, Hongyan & Si, Shubin & Yam, Richard C.M., 2017. "A cost-based integrated importance measure of system components for preventive maintenance," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 98-104.
    2. Shi, Yan & Lu, Zhenzhou & Huang, Hongzhong & Liu, Yu & Li, Yanfeng & Zio, Enrico & Zhou, Yicheng, 2022. "A new preventive maintenance strategy optimization model considering lifecycle safety," Reliability Engineering and System Safety, Elsevier, vol. 221(C).
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    4. Chen, Liwei & Cheng, Chunchun & Dui, Hongyan & Xing, Liudong, 2022. "Maintenance cost-based importance analysis under different maintenance strategies," Reliability Engineering and System Safety, Elsevier, vol. 222(C).
    5. Cai, Baoping & Zhang, Yanping & Wang, Haifeng & Liu, Yonghong & Ji, Renjie & Gao, Chuntan & Kong, Xiangdi & Liu, Jing, 2021. "Resilience evaluation methodology of engineering systems with dynamic-Bayesian-network-based degradation and maintenance," Reliability Engineering and System Safety, Elsevier, vol. 209(C).
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    7. Zhang, Fengxia & Shen, Jingyuan & Ma, Yizhong, 2020. "Optimal maintenance policy considering imperfect repairs and non-constant probabilities of inspection errors," Reliability Engineering and System Safety, Elsevier, vol. 193(C).
    8. Dui, Hongyan & Wu, Shaomin & Zhao, Jiangbin, 2021. "Some extensions of the component maintenance priority," Reliability Engineering and System Safety, Elsevier, vol. 214(C).
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    Cited by:

    1. Dui, Hongyan & Lu, Yaohui & Chen, Liwei, 2024. "Importance-based system cost management and failure risk analysis for different phases in life cycle," Reliability Engineering and System Safety, Elsevier, vol. 242(C).

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