IDEAS home Printed from https://ideas.repec.org/a/eee/reensy/v229y2023ics0951832022004963.html
   My bibliography  Save this article

A methodology for equipment condition simulation and maintenance threshold optimization oriented to the influence of multiple events

Author

Listed:
  • Jin, Yuxue
  • Geng, Jie
  • Lv, Chuan
  • Chi, Ying
  • Zhao, Tingdi

Abstract

The core of condition-based maintenance is the accurate evaluation of equipment state. For various equipment, performance degradation or regression caused by factors, such as unexpected shock, failure, and work stress withdrawal, is typical. Accordingly, the law on incorporating impulse, failure, maintenance, and regression events based on natural condition evolution is analyzed. Moreover, a mathematical model and simulation algorithm of equipment condition evolution are devised. Then, considering safety, availability, and economy, the optimal maintenance threshold is determined based on the condition evolution process, providing new technical support to the field of maintenance decision-making. Finally, the effectiveness of the proposed model and algorithm is proved. The improved conformance of the stochastic process to actual situations considering the influence of multiple events is thus demonstrated. Further, a new concept for equipment maintenance management is presented.

Suggested Citation

  • Jin, Yuxue & Geng, Jie & Lv, Chuan & Chi, Ying & Zhao, Tingdi, 2023. "A methodology for equipment condition simulation and maintenance threshold optimization oriented to the influence of multiple events," Reliability Engineering and System Safety, Elsevier, vol. 229(C).
  • Handle: RePEc:eee:reensy:v:229:y:2023:i:c:s0951832022004963
    DOI: 10.1016/j.ress.2022.108879
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0951832022004963
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.ress.2022.108879?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Braga, Joaquim A.P. & Andrade, António R., 2021. "Multivariate statistical aggregation and dimensionality reduction techniques to improve monitoring and maintenance in railways: The wheelset component," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    2. Yanhu He & Rongyang Wang & Yanfeng Wang, 2021. "Fault Detection and Health Assessment of Equipment Based on Fuzzy DPCA Spatial Eigenvalue Similarity," Mathematical Problems in Engineering, Hindawi, vol. 2021, pages 1-17, July.
    3. Shi, Yue & Zhu, Weihang & Xiang, Yisha & Feng, Qianmei, 2020. "Condition-based maintenance optimization for multi-component systems subject to a system reliability requirement," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    4. MERCIER, Sophie & CASTRO, I.T., 2019. "Stochastic comparisons of imperfect maintenance models for a gamma deteriorating system," European Journal of Operational Research, Elsevier, vol. 273(1), pages 237-248.
    5. Sedaghat, Niloofar & Ardakan, Mostafa Abouei, 2021. "G-mixed: A new strategy for redundant components in reliability optimization problems," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    6. Liu, Qiannan & Ma, Lin & Wang, Naichao & Chen, Ankang & Jiang, Qihang, 2022. "A condition-based maintenance model considering multiple maintenance effects on the dependent failure processes," Reliability Engineering and System Safety, Elsevier, vol. 220(C).
    7. Li, Heping & Deloux, Estelle & Dieulle, Laurence, 2016. "A condition-based maintenance policy for multi-component systems with Lévy copulas dependence," Reliability Engineering and System Safety, Elsevier, vol. 149(C), pages 44-55.
    8. Koosha Rafiee & Qianmei Feng & David Coit, 2014. "Reliability modeling for dependent competing failure processes with changing degradation rate," IISE Transactions, Taylor & Francis Journals, vol. 46(5), pages 483-496.
    9. Yifei Yang & Maohui Zhang & Yuewei Dai, 2019. "A Fuzzy Comprehensive CS-SVR Model-based health status evaluation of radar," PLOS ONE, Public Library of Science, vol. 14(3), pages 1-20, March.
    10. Chunhui Guo & Chuan Lyu & Jiayu Chen & Dong Zhou, 2018. "A multi-event combination maintenance model based on event correlation," PLOS ONE, Public Library of Science, vol. 13(11), pages 1-24, November.
    11. Luo, Chunling & Shen, Lijuan & Xu, Ancha, 2022. "Modelling and estimation of system reliability under dynamic operating environments and lifetime ordering constraints," Reliability Engineering and System Safety, Elsevier, vol. 218(PA).
    12. Oakley, Jordan L. & Wilson, Kevin J. & Philipson, Pete, 2022. "A condition-based maintenance policy for continuously monitored multi-component systems with economic and stochastic dependence," Reliability Engineering and System Safety, Elsevier, vol. 222(C).
    13. Ruiz-Castro, Juan Eloy & Dawabsha, Mohammed & Alonso, Francisco Javier, 2018. "Discrete-time Markovian arrival processes to model multi-state complex systems with loss of units and an indeterminate variable number of repairpersons," Reliability Engineering and System Safety, Elsevier, vol. 174(C), pages 114-127.
    14. Ye, Zhi-Sheng & Chen, Nan & Shen, Yan, 2015. "A new class of Wiener process models for degradation analysis," Reliability Engineering and System Safety, Elsevier, vol. 139(C), pages 58-67.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Shi, Haohao & Zhang, Ji & Zio, Enrico & Zhao, Xufeng, 2023. "Opportunistic maintenance policies for multi-machine production systems with quality and availability improvement," Reliability Engineering and System Safety, Elsevier, vol. 234(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Gan, Shuyuan & Hu, Hengheng & Coit, David W., 2023. "Maintenance optimization considering the mutual dependence of the environment and system with decreasing effects of imperfect maintenance," Reliability Engineering and System Safety, Elsevier, vol. 235(C).
    2. Azizi, Fariba & Salari, Nooshin, 2023. "A novel condition-based maintenance framework for parallel manufacturing systems based on bivariate birth/birth–death processes," Reliability Engineering and System Safety, Elsevier, vol. 229(C).
    3. Zhang, Jian-Xun & Si, Xiao-Sheng & Du, Dang-Bo & Hu, Chang-Hua & Hu, Chen, 2020. "A novel iterative approach of lifetime estimation for standby systems with deteriorating spare parts," Reliability Engineering and System Safety, Elsevier, vol. 201(C).
    4. Liu, Di & Wang, Shaoping, 2021. "An artificial neural network supported stochastic process for degradation modeling and prediction," Reliability Engineering and System Safety, Elsevier, vol. 214(C).
    5. Zhang, Nan & Cai, Kaiquan & Zhang, Jun & Wang, Tian, 2022. "A condition-based maintenance policy considering failure dependence and imperfect inspection for a two-component system," Reliability Engineering and System Safety, Elsevier, vol. 217(C).
    6. Yang, Ao & Qiu, Qingan & Zhu, Mingren & Cui, Lirong & Chen, Weilin & Chen, Jianhui, 2022. "Condition-based maintenance strategy for redundant systems with arbitrary structures using improved reinforcement learning," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    7. Liu, Yongchao & Wang, Guanjun & Liu, Peng, 2024. "A condition-based maintenance policy with non-periodic inspection for k-out-of-n: G systems," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    8. Xu, Jun & Liang, Zhenglin & Li, Yan-Fu & Wang, Kaibo, 2021. "Generalized condition-based maintenance optimization for multi-component systems considering stochastic dependency and imperfect maintenance," Reliability Engineering and System Safety, Elsevier, vol. 211(C).
    9. He, Rui & Tian, Zhigang & Wang, Yifei & Zuo, Mingjian & Guo, Ziwei, 2023. "Condition-based maintenance optimization for multi-component systems considering prognostic information and degraded working efficiency," Reliability Engineering and System Safety, Elsevier, vol. 234(C).
    10. Zhao, Xiujie & Liu, Bin & Xu, Jianyu & Wang, Xiao-Lin, 2023. "Imperfect maintenance policies for warranted products under stochastic performance degradation," European Journal of Operational Research, Elsevier, vol. 308(1), pages 150-165.
    11. Huynh, K.T. & Vu, H.C. & Nguyen, T.D. & Ho, A.C., 2022. "A predictive maintenance model for k-out-of-n:F continuously deteriorating systems subject to stochastic and economic dependencies," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
    12. Dias, Luis & Leitão, Armando & Guimarães, Luis, 2021. "Resource definition and allocation for a multi-asset portfolio with heterogeneous degradation," Reliability Engineering and System Safety, Elsevier, vol. 213(C).
    13. Chen, Yuan & Qiu, Qingan & Zhao, Xian, 2022. "Condition-based opportunistic maintenance policies with two-phase inspections for continuous-state systems," Reliability Engineering and System Safety, Elsevier, vol. 228(C).
    14. Alotaibi, Naif M. & Scarf, Philip & Cavalcante, Cristiano A.V. & Lopes, Rodrigo S. & de Oliveira e Silva, André Luiz & Rodrigues, Augusto J.S. & Alyami, Salem A., 2023. "Modified-opportunistic inspection and the case of remote, groundwater well-heads," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    15. Juybari, Mohammad N. & Hamadani, Ali Zeinal & Ardakan, Mostafa Abouei, 2023. "Availability analysis and cost optimization of a repairable system with a mix of active and warm-standby components in a shock environment," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    16. Wang, Yukun & Li, Xiaopeng & Chen, Junyan & Liu, Yiliu, 2022. "A condition-based maintenance policy for multi-component systems subject to stochastic and economic dependencies," Reliability Engineering and System Safety, Elsevier, vol. 219(C).
    17. Zhang, Nan & Fouladirad, Mitra & Barros, Anne & Zhang, Jun, 2020. "Condition-based maintenance for a K-out-of-N deteriorating system under periodic inspection with failure dependence," European Journal of Operational Research, Elsevier, vol. 287(1), pages 159-167.
    18. Wang, Jun & Zhu, Xiaoyan, 2021. "Joint optimization of condition-based maintenance and inventory control for a k-out-of-n:F system of multi-state degrading components," European Journal of Operational Research, Elsevier, vol. 290(2), pages 514-529.
    19. Wang, Han & Liao, Haitao & Ma, Xiaobing, 2022. "Stochastic Multi-phase Modeling and Health Assessment for Systems Based on Degradation Branching Processes," Reliability Engineering and System Safety, Elsevier, vol. 222(C).
    20. Ye, Zhenggeng & Cai, Zhiqiang & Zhou, Fuli & Zhao, Jiangbin & Zhang, Pan, 2019. "Reliability analysis for series manufacturing system with imperfect inspection considering the interaction between quality and degradation," Reliability Engineering and System Safety, Elsevier, vol. 189(C), pages 345-356.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:reensy:v:229:y:2023:i:c:s0951832022004963. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: https://www.journals.elsevier.com/reliability-engineering-and-system-safety .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.