IDEAS home Printed from https://ideas.repec.org/a/eee/reensy/v202y2020ics0951832020305433.html
   My bibliography  Save this article

Condition-based maintenance optimization for multi-component systems subject to a system reliability requirement

Author

Listed:
  • Shi, Yue
  • Zhu, Weihang
  • Xiang, Yisha
  • Feng, Qianmei

Abstract

Prognostic methods for remaining useful life and reliability prediction have been extensively studied in the past decade. However, the use of prognostic information and methods in maintenance decision-making for complex systems is still an underexplored area. In this paper, using a rolling-horizon approach, we develop a condition-based maintenance decision-framework for a multi-component system subject to a system reliability requirement. The system is inspected periodically and new degradation information on components is obtained upon inspection. The new degradation observations are used to update the posterior distributions of the failure model parameters via Bayesian updating, providing more accurate and customized predictive reliabilities. If the predictive system reliability is below the reliability requirement, a novel dynamic-priority-based heuristic algorithm is used to identify a group of components for preventive maintenance. Numerical results show that significant cost savings and improved system reliabilities can be obtained by using more accurate predictive information in maintenance decision-making. We further illustrate the modeling flexibility of the proposed framework by considering dynamic environmental information in decision-making and investigate the potential benefits of incorporating dynamic contexts.

Suggested Citation

  • Shi, Yue & Zhu, Weihang & Xiang, Yisha & Feng, Qianmei, 2020. "Condition-based maintenance optimization for multi-component systems subject to a system reliability requirement," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
  • Handle: RePEc:eee:reensy:v:202:y:2020:i:c:s0951832020305433
    DOI: 10.1016/j.ress.2020.107042
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0951832020305433
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.ress.2020.107042?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Byun, Ji-Eun & Noh, Hee-Min & Song, Junho, 2017. "Reliability growth analysis of k-out-of-N systems using matrix-based system reliability method," Reliability Engineering and System Safety, Elsevier, vol. 165(C), pages 410-421.
    2. Ronald Martinod & Olivier Bistorin & Leonel Castañeda & Nidhal Rezg, 2018. "Maintenance policy optimisation for multi-component systems considering degradation of components and imperfect maintenance actions," Post-Print hal-01922272, HAL.
    3. Olde Keizer, Minou C.A. & Teunter, Ruud H. & Veldman, Jasper, 2017. "Joint condition-based maintenance and inventory optimization for systems with multiple components," European Journal of Operational Research, Elsevier, vol. 257(1), pages 209-222.
    4. Si, Xiao-Sheng & Wang, Wenbin & Chen, Mao-Yin & Hu, Chang-Hua & Zhou, Dong-Hua, 2013. "A degradation path-dependent approach for remaining useful life estimation with an exact and closed-form solution," European Journal of Operational Research, Elsevier, vol. 226(1), pages 53-66.
    5. Wildeman, R. E. & Dekker, R. & Smit, A. C. J. M., 1997. "A dynamic policy for grouping maintenance activities," European Journal of Operational Research, Elsevier, vol. 99(3), pages 530-551, June.
    6. Yue Shi & Yisha Xiang & Mingyang Li, 2019. "Optimal maintenance policies for multi-level preventive maintenance with complex effects," IISE Transactions, Taylor & Francis Journals, vol. 51(9), pages 999-1011, September.
    7. Kim, Michael Jong & Jiang, Rui & Makis, Viliam & Lee, Chi-Guhn, 2011. "Optimal Bayesian fault prediction scheme for a partially observable system subject to random failure," European Journal of Operational Research, Elsevier, vol. 214(2), pages 331-339, October.
    8. Walter, Gero & Flapper, Simme Douwe, 2017. "Condition-based maintenance for complex systems based on current component status and Bayesian updating of component reliability," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 227-239.
    9. Yosi Ben-Dov, 1981. "Optimal Testing Procedures for Special Structures of Coherent Systems," Management Science, INFORMS, vol. 27(12), pages 1410-1420, December.
    10. Vu, Hai Canh & Do, Phuc & Barros, Anne & Bérenguer, Christophe, 2014. "Maintenance grouping strategy for multi-component systems with dynamic contexts," Reliability Engineering and System Safety, Elsevier, vol. 132(C), pages 233-249.
    11. Liao, Haitao & Elsayed, Elsayed A. & Chan, Ling-Yau, 2006. "Maintenance of continuously monitored degrading systems," European Journal of Operational Research, Elsevier, vol. 175(2), pages 821-835, December.
    12. Ramirez-Marquez, Jose E. & Rocco, Claudio M. & Gebre, Bethel A. & Coit, David W. & Tortorella, Michael, 2006. "New insights on multi-state component criticality and importance," Reliability Engineering and System Safety, Elsevier, vol. 91(8), pages 894-904.
    13. Li, Y.F. & Peng, R., 2014. "Availability modeling and optimization of dynamic multi-state series–parallel systems with random reconfiguration," Reliability Engineering and System Safety, Elsevier, vol. 127(C), pages 47-57.
    14. Alaswad, Suzan & Xiang, Yisha, 2017. "A review on condition-based maintenance optimization models for stochastically deteriorating system," Reliability Engineering and System Safety, Elsevier, vol. 157(C), pages 54-63.
    15. Chen, Nan & Ye, Zhi-Sheng & Xiang, Yisha & Zhang, Linmiao, 2015. "Condition-based maintenance using the inverse Gaussian degradation model," European Journal of Operational Research, Elsevier, vol. 243(1), pages 190-199.
    16. Do Van, Phuc & Barros, Anne & Bérenguer, Christophe & Bouvard, Keomany & Brissaud, Florent, 2013. "Dynamic grouping maintenance with time limited opportunities," Reliability Engineering and System Safety, Elsevier, vol. 120(C), pages 51-59.
    17. de Smidt-Destombes, Karin S. & van der Heijden, Matthieu C. & van Harten, Aart, 2006. "On the interaction between maintenance, spare part inventories and repair capacity for a k-out-of-N system with wear-out," European Journal of Operational Research, Elsevier, vol. 174(1), pages 182-200, October.
    18. Nan Chen & Kwok Tsui, 2013. "Condition monitoring and remaining useful life prediction using degradation signals: revisited," IISE Transactions, Taylor & Francis Journals, vol. 45(9), pages 939-952.
    19. Tiassou, Kossi & Kanoun, Karama & Kaâniche, Mohamed & Seguin, Christel & Papadopoulos, Chris, 2013. "Aircraft operational reliability—A model-based approach and a case study," Reliability Engineering and System Safety, Elsevier, vol. 120(C), pages 163-176.
    20. Vu, Hai Canh & Do, Phuc & Fouladirad, Mitra & Grall, Antoine, 2020. "Dynamic opportunistic maintenance planning for multi-component redundant systems with various types of opportunities," Reliability Engineering and System Safety, Elsevier, vol. 198(C).
    21. Nguyen, Kim-Anh & Do, Phuc & Grall, Antoine, 2017. "Joint predictive maintenance and inventory strategy for multi-component systems using Birnbaum’s structural importance," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 249-261.
    22. Zhou, Xiaojun & Xi, Lifeng & Lee, Jay, 2007. "Reliability-centered predictive maintenance scheduling for a continuously monitored system subject to degradation," Reliability Engineering and System Safety, Elsevier, vol. 92(4), pages 530-534.
    23. Van Horenbeek, Adriaan & Pintelon, Liliane, 2013. "A dynamic predictive maintenance policy for complex multi-component systems," Reliability Engineering and System Safety, Elsevier, vol. 120(C), pages 39-50.
    24. Olde Keizer, Minou C.A. & Flapper, Simme Douwe P. & Teunter, Ruud H., 2017. "Condition-based maintenance policies for systems with multiple dependent components: A review," European Journal of Operational Research, Elsevier, vol. 261(2), pages 405-420.
    25. Bouvard, K. & Artus, S. & Bérenguer, C. & Cocquempot, V., 2011. "Condition-based dynamic maintenance operations planning & grouping. Application to commercial heavy vehicles," Reliability Engineering and System Safety, Elsevier, vol. 96(6), pages 601-610.
    26. Mosayebi Omshi, E. & Grall, A. & Shemehsavar, S., 2020. "A dynamic auto-adaptive predictive maintenance policy for degradation with unknown parameters," European Journal of Operational Research, Elsevier, vol. 282(1), pages 81-92.
    27. Tian, Zhigang & Liao, Haitao, 2011. "Condition based maintenance optimization for multi-component systems using proportional hazards model," Reliability Engineering and System Safety, Elsevier, vol. 96(5), pages 581-589.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.
    2. Urbani, Michele & Brunelli, Matteo & Punkka, Antti, 2023. "An approach for bi-objective maintenance scheduling on a networked system with limited resources," European Journal of Operational Research, Elsevier, vol. 305(1), pages 101-113.
    3. Jingyi Zhao & Chunhai Gao & Tao Tang, 2022. "A Review of Sustainable Maintenance Strategies for Single Component and Multicomponent Equipment," Sustainability, MDPI, vol. 14(5), pages 1-22, March.
    4. Alaswad, Suzan & Xiang, Yisha, 2017. "A review on condition-based maintenance optimization models for stochastically deteriorating system," Reliability Engineering and System Safety, Elsevier, vol. 157(C), pages 54-63.
    5. Nguyen, Kim-Anh & Do, Phuc & Grall, Antoine, 2017. "Joint predictive maintenance and inventory strategy for multi-component systems using Birnbaum’s structural importance," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 249-261.
    6. Wu, Tianyi & Yang, Li & Ma, Xiaobing & Zhang, Zihan & Zhao, Yu, 2020. "Dynamic maintenance strategy with iteratively updated group information," Reliability Engineering and System Safety, Elsevier, vol. 197(C).
    7. Zhang, Nailong & Si, Wujun, 2020. "Deep reinforcement learning for condition-based maintenance planning of multi-component systems under dependent competing risks," Reliability Engineering and System Safety, Elsevier, vol. 203(C).
    8. Aizpurua, J.I. & Catterson, V.M. & Papadopoulos, Y. & Chiacchio, F. & D'Urso, D., 2017. "Supporting group maintenance through prognostics-enhanced dynamic dependability prediction," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 171-188.
    9. Liu, Bin & Pandey, Mahesh D. & Wang, Xiaolin & Zhao, Xiujie, 2021. "A finite-horizon condition-based maintenance policy for a two-unit system with dependent degradation processes," European Journal of Operational Research, Elsevier, vol. 295(2), pages 705-717.
    10. Wang, Yukun & Li, Xiaopeng & Chen, Junyan & Liu, Yiliu, 2022. "A condition-based maintenance policy for multi-component systems subject to stochastic and economic dependencies," Reliability Engineering and System Safety, Elsevier, vol. 219(C).
    11. Nguyen, Ho Si Hung & Do, Phuc & Vu, Hai-Canh & Iung, Benoit, 2019. "Dynamic maintenance grouping and routing for geographically dispersed production systems," Reliability Engineering and System Safety, Elsevier, vol. 185(C), pages 392-404.
    12. Liu, Xinbao & Yang, Tianji & Pei, Jun & Liao, Haitao & Pohl, Edward A., 2019. "Replacement and inventory control for a multi-customer product service system with decreasing replacement costs," European Journal of Operational Research, Elsevier, vol. 273(2), pages 561-574.
    13. Liu, Gehui & Chen, Shaokuan & Ho, Tinkin & Ran, Xinchen & Mao, Baohua & Lan, Zhen, 2022. "Optimum opportunistic maintenance schedule over variable horizons considering multi-stage degradation and dynamic strategy," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    14. Do, Phuc & Vu, Hai Canh & Barros, Anne & Bérenguer, Christophe, 2015. "Maintenance grouping for multi-component systems with availability constraints and limited maintenance teams," Reliability Engineering and System Safety, Elsevier, vol. 142(C), pages 56-67.
    15. Jiawen Hu & Zuhua Jiang & Haitao Liao, 2017. "Preventive maintenance of a batch production system under time-varying operational condition," International Journal of Production Research, Taylor & Francis Journals, vol. 55(19), pages 5681-5705, October.
    16. Deep, Akash & Zhou, Shiyu & Veeramani, Dharmaraj & Chen, Yong, 2023. "Partially observable Markov decision process-based optimal maintenance planning with time-dependent observations," European Journal of Operational Research, Elsevier, vol. 311(2), pages 533-544.
    17. Nguyen, Kim-Anh & Do, Phuc & Grall, Antoine, 2015. "Multi-level predictive maintenance for multi-component systems," Reliability Engineering and System Safety, Elsevier, vol. 144(C), pages 83-94.
    18. Adjoul, Oussama & Benfriha, Khaled & Zant, Chawki El & Aoussat, Améziane, 2021. "Algorithmic Strategy for Simultaneous Optimization of Design and Maintenance of Multi-Component Industrial Systems," Reliability Engineering and System Safety, Elsevier, vol. 208(C).
    19. Liu, Gehui & Chen, Shaokuan & Jin, Hua & Liu, Shuang, 2021. "Optimum opportunistic maintenance schedule incorporating delay time theory with imperfect maintenance," Reliability Engineering and System Safety, Elsevier, vol. 213(C).
    20. Mahmood Shafiee & Maxim Finkelstein, 2015. "A proactive group maintenance policy for continuously monitored deteriorating systems: Application to offshore wind turbines," Journal of Risk and Reliability, , vol. 229(5), pages 373-384, October.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:reensy:v:202:y:2020:i:c:s0951832020305433. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: https://www.journals.elsevier.com/reliability-engineering-and-system-safety .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.