IDEAS home Printed from https://ideas.repec.org/a/eee/proeco/v232y2021ics0925527320303078.html
   My bibliography  Save this article

A compound-Poisson Bayesian approach for spare parts inventory forecasting

Author

Listed:
  • Babai, M.Z.
  • Chen, H.
  • Syntetos, A.A.
  • Lengu, D.

Abstract

Spare parts are often associated with intermittent demand patterns that render their forecasting a challenging task. Forecasting of spare parts demand has been researched through both parametric and non-parametric approaches. However, little has been contributed in this area from a Bayesian perspective, and most of such research is built around the Poisson demand distributional assumption. However, the Poisson distribution is known to have certain limitations and, further, empirical evidence on the inventory performance of Bayesian methods is lacking. In this paper, we propose a new Bayesian method based on compound Poisson distributions. The proposed method is compared to the Poisson-based Bayesian method with a Gamma prior distribution as well as to a parametric frequentist method and to a non-parametric one. A numerical investigation (on 7400 theoretically generated series) is complemented by an empirical assessment on demand data from about 3000 stock keeping units in the automotive sector to analyse the performance of the four forecasting methods. We find that both Bayesian methods outperform the other methods with a higher inventory efficiency reported for the Poisson Bayesian method with a Gamma prior. This outperformance increases for higher demand variability. From a practical perspective, the outperformance of the proposed method is associated with some added complexity. We also find that the performance of the non-parametric method improves for longer lead-times and higher demand variability when compared to the parametric one.

Suggested Citation

  • Babai, M.Z. & Chen, H. & Syntetos, A.A. & Lengu, D., 2021. "A compound-Poisson Bayesian approach for spare parts inventory forecasting," International Journal of Production Economics, Elsevier, vol. 232(C).
  • Handle: RePEc:eee:proeco:v:232:y:2021:i:c:s0925527320303078
    DOI: 10.1016/j.ijpe.2020.107954
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0925527320303078
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.ijpe.2020.107954?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Hasni, M. & Babai, M.Z. & Aguir, M.S. & Jemai, Z., 2019. "An investigation on bootstrapping forecasting methods for intermittent demands," International Journal of Production Economics, Elsevier, vol. 209(C), pages 20-29.
    2. Katy S. Azoury, 1985. "Bayes Solution to Dynamic Inventory Models Under Unknown Demand Distribution," Management Science, INFORMS, vol. 31(9), pages 1150-1160, September.
    3. A A Syntetos & J E Boylan & J D Croston, 2005. "On the categorization of demand patterns," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 56(5), pages 495-503, May.
    4. George F. Brown & Warren F. Rogers, 1973. "A Bayesian approach to demand estimation and inventory provisioning," Naval Research Logistics Quarterly, John Wiley & Sons, vol. 20(4), pages 607-624, December.
    5. Prak, Derk & Teunter, Rudolf & Babai, M. Z. & Syntetos, A. A. & Boylan, D, 2018. "Forecasting and Inventory Control with Compound Poisson Demand Using Periodic Demand Data," Research Report 2018010, University of Groningen, Research Institute SOM (Systems, Organisations and Management).
    6. Lengu, D. & Syntetos, A.A. & Babai, M.Z., 2014. "Spare parts management: Linking distributional assumptions to demand classification," European Journal of Operational Research, Elsevier, vol. 235(3), pages 624-635.
    7. Syntetos, Aris A. & Zied Babai, M. & Gardner, Everette S., 2015. "Forecasting intermittent inventory demands: simple parametric methods vs. bootstrapping," Journal of Business Research, Elsevier, vol. 68(8), pages 1746-1752.
    8. Katy S. Azoury & Bruce L. Miller, 1984. "A Comparison of the Optimal Ordering Levels of Bayesian and Non-Bayesian Inventory Models," Management Science, INFORMS, vol. 30(8), pages 993-1003, August.
    9. Hasni, M. & Aguir, M.S. & Babai, M.Z. & Jemai, Z., 2019. "On the performance of adjusted bootstrapping methods for intermittent demand forecasting," International Journal of Production Economics, Elsevier, vol. 216(C), pages 145-153.
    10. Willemain, Thomas R. & Smart, Charles N. & Schwarz, Henry F., 2004. "A new approach to forecasting intermittent demand for service parts inventories," International Journal of Forecasting, Elsevier, vol. 20(3), pages 375-387.
    11. Aronis, Kostas-Platon & Magou, Ioulia & Dekker, Rommert & Tagaras, George, 2004. "Inventory control of spare parts using a Bayesian approach: A case study," European Journal of Operational Research, Elsevier, vol. 154(3), pages 730-739, May.
    12. Edward A. Silver, 1965. "Bayesian Determination of the Reorder Point of a Slow Moving Item," Operations Research, INFORMS, vol. 13(6), pages 989-997, December.
    13. Turrini, Laura & Meissner, Joern, 2019. "Spare parts inventory management: New evidence from distribution fitting," European Journal of Operational Research, Elsevier, vol. 273(1), pages 118-130.
    14. Dekker, Rommert & Pinçe, Çerağ & Zuidwijk, Rob & Jalil, Muhammad Naiman, 2013. "On the use of installed base information for spare parts logistics: A review of ideas and industry practice," International Journal of Production Economics, Elsevier, vol. 143(2), pages 536-545.
    15. Popovic, Jovan B., 1987. "Decision making on stock levels in cases of uncertain demand rate," European Journal of Operational Research, Elsevier, vol. 32(2), pages 276-290, November.
    16. Syntetos, Aris A. & Boylan, John E., 2005. "The accuracy of intermittent demand estimates," International Journal of Forecasting, Elsevier, vol. 21(2), pages 303-314.
    17. Boutselis, Petros & McNaught, Ken, 2019. "Using Bayesian Networks to forecast spares demand from equipment failures in a changing service logistics context," International Journal of Production Economics, Elsevier, vol. 209(C), pages 325-333.
    18. Teunter, R.H. & Syntetos, A.A. & Babai, M.Z., 2010. "Determining order-up-to levels under periodic review for compound binomial (intermittent) demand," European Journal of Operational Research, Elsevier, vol. 203(3), pages 619-624, June.
    19. Syntetos, Aris A. & Boylan, John E., 2006. "On the stock control performance of intermittent demand estimators," International Journal of Production Economics, Elsevier, vol. 103(1), pages 36-47, September.
    20. Yelland, Phillip M., 2010. "Bayesian forecasting of parts demand," International Journal of Forecasting, Elsevier, vol. 26(2), pages 374-396, April.
    21. Babai, Zied & Boylan, John E. & Kolassa, Stephan & Nikolopoulos, Konstantinos, 2016. "Supply chain forecasting: Theory, practice, their gap and the futureAuthor-Name: Syntetos, Aris A," European Journal of Operational Research, Elsevier, vol. 252(1), pages 1-26.
    22. M. Hasni & M.S. Aguir & M.Z. Babai & Z. Jemai, 2019. "Spare parts demand forecasting: a review on bootstrapping methods," International Journal of Production Research, Taylor & Francis Journals, vol. 57(15-16), pages 4791-4804, August.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Ye, Yuan & Lu, Yonggang & Robinson, Powell & Narayanan, Arunachalam, 2022. "An empirical Bayes approach to incorporating demand intermittency and irregularity into inventory control," European Journal of Operational Research, Elsevier, vol. 303(1), pages 255-272.
    2. Luis Pérez-Domínguez & Harish Garg & David Luviano-Cruz & Jorge Luis García Alcaraz, 2022. "Estimation of Linear Regression with the Dimensional Analysis Method," Mathematics, MDPI, vol. 10(10), pages 1-13, May.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Pinçe, Çerağ & Turrini, Laura & Meissner, Joern, 2021. "Intermittent demand forecasting for spare parts: A Critical review," Omega, Elsevier, vol. 105(C).
    2. Ye, Yuan & Lu, Yonggang & Robinson, Powell & Narayanan, Arunachalam, 2022. "An empirical Bayes approach to incorporating demand intermittency and irregularity into inventory control," European Journal of Operational Research, Elsevier, vol. 303(1), pages 255-272.
    3. Petropoulos, Fotios & Apiletti, Daniele & Assimakopoulos, Vassilios & Babai, Mohamed Zied & Barrow, Devon K. & Ben Taieb, Souhaib & Bergmeir, Christoph & Bessa, Ricardo J. & Bijak, Jakub & Boylan, Joh, 2022. "Forecasting: theory and practice," International Journal of Forecasting, Elsevier, vol. 38(3), pages 705-871.
      • Fotios Petropoulos & Daniele Apiletti & Vassilios Assimakopoulos & Mohamed Zied Babai & Devon K. Barrow & Souhaib Ben Taieb & Christoph Bergmeir & Ricardo J. Bessa & Jakub Bijak & John E. Boylan & Jet, 2020. "Forecasting: theory and practice," Papers 2012.03854, arXiv.org, revised Jan 2022.
    4. Prak, Dennis & Rogetzer, Patricia, 2022. "Timing intermittent demand with time-varying order-up-to levels," European Journal of Operational Research, Elsevier, vol. 303(3), pages 1126-1136.
    5. Hu, Qiwei & Boylan, John E. & Chen, Huijing & Labib, Ashraf, 2018. "OR in spare parts management: A review," European Journal of Operational Research, Elsevier, vol. 266(2), pages 395-414.
    6. Tian, Xin & Wang, Haoqing & E, Erjiang, 2021. "Forecasting intermittent demand for inventory management by retailers: A new approach," Journal of Retailing and Consumer Services, Elsevier, vol. 62(C).
    7. Prak, Derk & Teunter, Rudolf & Babai, M. Z. & Syntetos, A. A. & Boylan, D, 2018. "Forecasting and Inventory Control with Compound Poisson Demand Using Periodic Demand Data," Research Report 2018010, University of Groningen, Research Institute SOM (Systems, Organisations and Management).
    8. Zhu, Sha & Dekker, Rommert & van Jaarsveld, Willem & Renjie, Rex Wang & Koning, Alex J., 2017. "An improved method for forecasting spare parts demand using extreme value theory," European Journal of Operational Research, Elsevier, vol. 261(1), pages 169-181.
    9. Sinan Apak, 2015. "A Bayesian Approach Proposal For Inventory Cost and Demand Forecasting," Alphanumeric Journal, Bahadir Fatih Yildirim, vol. 3(2), pages 41-48, December.
    10. Evangelos Spiliotis & Spyros Makridakis & Artemios-Anargyros Semenoglou & Vassilios Assimakopoulos, 2022. "Comparison of statistical and machine learning methods for daily SKU demand forecasting," Operational Research, Springer, vol. 22(3), pages 3037-3061, July.
    11. Turrini, Laura & Meissner, Joern, 2019. "Spare parts inventory management: New evidence from distribution fitting," European Journal of Operational Research, Elsevier, vol. 273(1), pages 118-130.
    12. Hasni, M. & Aguir, M.S. & Babai, M.Z. & Jemai, Z., 2019. "On the performance of adjusted bootstrapping methods for intermittent demand forecasting," International Journal of Production Economics, Elsevier, vol. 216(C), pages 145-153.
    13. Kourentzes, Nikolaos & Athanasopoulos, George, 2021. "Elucidate structure in intermittent demand series," European Journal of Operational Research, Elsevier, vol. 288(1), pages 141-152.
    14. Kamal Sanguri & Kampan Mukherjee, 2021. "Forecasting of intermittent demands under the risk of inventory obsolescence," Journal of Forecasting, John Wiley & Sons, Ltd., vol. 40(6), pages 1054-1069, September.
    15. Jože Martin Rožanec & Blaž Fortuna & Dunja Mladenić, 2022. "Reframing Demand Forecasting: A Two-Fold Approach for Lumpy and Intermittent Demand," Sustainability, MDPI, vol. 14(15), pages 1-21, July.
    16. Kourentzes, Nikolaos, 2013. "Intermittent demand forecasts with neural networks," International Journal of Production Economics, Elsevier, vol. 143(1), pages 198-206.
    17. Pierre Dodin & Jingyi Xiao & Yossiri Adulyasak & Neda Etebari Alamdari & Lea Gauthier & Philippe Grangier & Paul Lemaitre & William L. Hamilton, 2023. "Bombardier Aftermarket Demand Forecast with Machine Learning," Interfaces, INFORMS, vol. 53(6), pages 425-445, November.
    18. Kourentzes, Nikolaos, 2014. "On intermittent demand model optimisation and selection," International Journal of Production Economics, Elsevier, vol. 156(C), pages 180-190.
    19. Omar, Haytham & Klibi, Walid & Babai, M. Zied & Ducq, Yves, 2023. "Basket data-driven approach for omnichannel demand forecasting," International Journal of Production Economics, Elsevier, vol. 257(C).
    20. Ducharme, Corey & Agard, Bruno & Trépanier, Martin, 2021. "Forecasting a customer's Next Time Under Safety Stock," International Journal of Production Economics, Elsevier, vol. 234(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:proeco:v:232:y:2021:i:c:s0925527320303078. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/locate/ijpe .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.