IDEAS home Printed from https://ideas.repec.org/a/eee/proeco/v224y2020ics0925527319303895.html
   My bibliography  Save this article

Shop-floor scheduling as a competitive advantage: A study on the relevance of cyber-physical systems in different manufacturing contexts

Author

Listed:
  • Romero-Silva, Rodrigo
  • Hernández-López, Gabriel

Abstract

The aim of this paper is to analyse the relevance of cyber-physical systems (CPS) in different manufacturing contexts and to study whether CPS could provide companies with competitive advantage by carrying out a better scheduling task. This paper is developed under the umbrella of contingency theory which states that certain technologies and practices are not universally applicable or relevant in every context; thus, only certain companies will benefit from using particular technologies or practices. The conclusion of this paper, developed through deductive reasoning and supported by preliminary simulation experiments and statistical tests, is that factories with an uncertain and demanding market environment as well as a complex production process could benefit the most from implementing a CPS at shop-floor level since a cyber-physical shop-floor will provide all the capabilities needed to carry out the complex scheduling task associated with this type of context. On the other hand, an increase in scheduling performance due to a CPS implementation in factories with simple production flows and stable demand could not be substantial enough to overcome the high cost of installing a fully operational CPS.

Suggested Citation

  • Romero-Silva, Rodrigo & Hernández-López, Gabriel, 2020. "Shop-floor scheduling as a competitive advantage: A study on the relevance of cyber-physical systems in different manufacturing contexts," International Journal of Production Economics, Elsevier, vol. 224(C).
  • Handle: RePEc:eee:proeco:v:224:y:2020:i:c:s0925527319303895
    DOI: 10.1016/j.ijpe.2019.107555
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0925527319303895
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.ijpe.2019.107555?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Ruiz, Ruben & Maroto, Concepcion, 2005. "A comprehensive review and evaluation of permutation flowshop heuristics," European Journal of Operational Research, Elsevier, vol. 165(2), pages 479-494, September.
    2. Bagchi, Tapan P. & Gupta, Jatinder N.D. & Sriskandarajah, Chelliah, 2006. "A review of TSP based approaches for flowshop scheduling," European Journal of Operational Research, Elsevier, vol. 169(3), pages 816-854, March.
    3. Cheng, Yang & Farooq, Sami, 2018. "The role of plants in manufacturing networks: A revisit and extension," International Journal of Production Economics, Elsevier, vol. 206(C), pages 15-32.
    4. Johansson, Pontus & Olhager, Jan, 2006. "Linking product-process matrices for manufacturing and industrial service operations," International Journal of Production Economics, Elsevier, vol. 104(2), pages 615-624, December.
    5. Framinan, Jose M. & Ruiz, Rubén, 2010. "Architecture of manufacturing scheduling systems: Literature review and an integrated proposal," European Journal of Operational Research, Elsevier, vol. 205(2), pages 237-246, September.
    6. Débora P. Ronconi & Ernesto G. Birgin, 2012. "Mixed-Integer Programming Models for Flowshop Scheduling Problems Minimizing the Total Earliness and Tardiness," Springer Optimization and Its Applications, in: Roger Z. Ríos-Mercado & Yasmín A. Ríos-Solís (ed.), Just-in-Time Systems, chapter 0, pages 91-105, Springer.
    7. Dalenogare, Lucas Santos & Benitez, Guilherme Brittes & Ayala, Néstor Fabián & Frank, Alejandro Germán, 2018. "The expected contribution of Industry 4.0 technologies for industrial performance," International Journal of Production Economics, Elsevier, vol. 204(C), pages 383-394.
    8. Dmitry Ivanov & Alexandre Dolgui & Boris Sokolov & Frank Werner & Marina Ivanova, 2016. "A dynamic model and an algorithm for short-term supply chain scheduling in the smart factory industry 4.0," International Journal of Production Research, Taylor & Francis Journals, vol. 54(2), pages 386-402, January.
    9. Tanja Mlinar & Philippe Chevalier, 2016. "Dynamic admission control for two customer classes with stochastic demands and strict due dates," International Journal of Production Research, Taylor & Francis Journals, vol. 54(20), pages 6156-6173, October.
    10. Kemppainen, Katariina & Vepsalainen, Ari P.J. & Tinnila, Markku, 2008. "Mapping the structural properties of production process and product mix," International Journal of Production Economics, Elsevier, vol. 111(2), pages 713-728, February.
    11. Lode Li & Yew Sing Lee, 1994. "Pricing and Delivery-Time Performance in a Competitive Environment," Management Science, INFORMS, vol. 40(5), pages 633-646, May.
    12. Alqahtani, Ammar Y. & Gupta, Surendra M. & Nakashima, Kenichi, 2019. "Warranty and maintenance analysis of sensor embedded products using internet of things in industry 4.0," International Journal of Production Economics, Elsevier, vol. 208(C), pages 483-499.
    13. Yong Yin & Kathryn E. Stecke & Dongni Li, 2018. "The evolution of production systems from Industry 2.0 through Industry 4.0," International Journal of Production Research, Taylor & Francis Journals, vol. 56(1-2), pages 848-861, January.
    14. Frank, Alejandro Germán & Dalenogare, Lucas Santos & Ayala, Néstor Fabián, 2019. "Industry 4.0 technologies: Implementation patterns in manufacturing companies," International Journal of Production Economics, Elsevier, vol. 210(C), pages 15-26.
    15. Ray, Saibal & Jewkes, E. M., 2004. "Customer lead time management when both demand and price are lead time sensitive," European Journal of Operational Research, Elsevier, vol. 153(3), pages 769-781, March.
    16. Allahverdi, Ali & Ng, C.T. & Cheng, T.C.E. & Kovalyov, Mikhail Y., 2008. "A survey of scheduling problems with setup times or costs," European Journal of Operational Research, Elsevier, vol. 187(3), pages 985-1032, June.
    17. Fredendall, Lawrence D. & Ojha, Divesh & Wayne Patterson, J., 2010. "Concerning the theory of workload control," European Journal of Operational Research, Elsevier, vol. 201(1), pages 99-111, February.
    18. Andrew Kusiak, 2018. "Smart manufacturing," International Journal of Production Research, Taylor & Francis Journals, vol. 56(1-2), pages 508-517, January.
    19. Slotnick, Susan A., 2011. "Order acceptance and scheduling: A taxonomy and review," European Journal of Operational Research, Elsevier, vol. 212(1), pages 1-11, July.
    20. Rajendran, Chandrasekharan & Holthaus, Oliver, 1999. "A comparative study of dispatching rules in dynamic flowshops and jobshops," European Journal of Operational Research, Elsevier, vol. 116(1), pages 156-170, July.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Meloni, Carlo & Pranzo, Marco & Samà, Marcella, 2022. "Evaluation of VaR and CVaR for the makespan in interval valued blocking job shops," International Journal of Production Economics, Elsevier, vol. 247(C).
    2. Nasini, Stefano & Nessah, Rabia, 2022. "A multi-machine scheduling solution for homogeneous processing: Asymptotic approximation and applications," International Journal of Production Economics, Elsevier, vol. 251(C).
    3. Turkcan, Hulya & Imamoglu, Salih Zeki & Ince, Huseyin, 2022. "To be more innovative and more competitive in dynamic environments: The role of additive manufacturing," International Journal of Production Economics, Elsevier, vol. 246(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Gillani, Fatima & Chatha, Kamran Ali & Sadiq Jajja, Muhammad Shakeel & Farooq, Sami, 2020. "Implementation of digital manufacturing technologies: Antecedents and consequences," International Journal of Production Economics, Elsevier, vol. 229(C).
    2. Meindl, Benjamin & Ayala, Néstor Fabián & Mendonça, Joana & Frank, Alejandro G., 2021. "The four smarts of Industry 4.0: Evolution of ten years of research and future perspectives," Technological Forecasting and Social Change, Elsevier, vol. 168(C).
    3. Culot, Giovanna & Orzes, Guido & Sartor, Marco & Nassimbeni, Guido, 2020. "The future of manufacturing: A Delphi-based scenario analysis on Industry 4.0," Technological Forecasting and Social Change, Elsevier, vol. 157(C).
    4. Dubey, Rameshwar & Gunasekaran, Angappa & Childe, Stephen J. & Bryde, David J. & Giannakis, Mihalis & Foropon, Cyril & Roubaud, David & Hazen, Benjamin T., 2020. "Big data analytics and artificial intelligence pathway to operational performance under the effects of entrepreneurial orientation and environmental dynamism: A study of manufacturing organisations," International Journal of Production Economics, Elsevier, vol. 226(C).
    5. Bianco, Débora & Bueno, Adauto & Godinho Filho, Moacir & Latan, Hengky & Miller Devós Ganga, Gilberto & Frank, Alejandro G. & Chiappetta Jabbour, Charbel Jose, 2023. "The role of Industry 4.0 in developing resilience for manufacturing companies during COVID-19," International Journal of Production Economics, Elsevier, vol. 256(C).
    6. Cuesta-Valiño, Pedro & Gutiérrez-Rodríguez, Pablo & Núnez-Barriopedro, Estela & García-Henche, Blanca, 2023. "Strategic orientation towards digitization to improve supermarket loyalty in an omnichannel context," Journal of Business Research, Elsevier, vol. 156(C).
    7. Culot, Giovanna & Nassimbeni, Guido & Orzes, Guido & Sartor, Marco, 2020. "Behind the definition of Industry 4.0: Analysis and open questions," International Journal of Production Economics, Elsevier, vol. 226(C).
    8. Frank, Alejandro G. & Mendes, Glauco H.S. & Ayala, Néstor F. & Ghezzi, Antonio, 2019. "Servitization and Industry 4.0 convergence in the digital transformation of product firms: A business model innovation perspective," Technological Forecasting and Social Change, Elsevier, vol. 141(C), pages 341-351.
    9. Tortorella, Guilherme Luz & Cawley Vergara, Alejandro Mac & Garza-Reyes, Jose Arturo & Sawhney, Rapinder, 2020. "Organizational learning paths based upon industry 4.0 adoption: An empirical study with Brazilian manufacturers," International Journal of Production Economics, Elsevier, vol. 219(C), pages 284-294.
    10. Benitez, Guilherme Brittes & Ayala, Néstor Fabián & Frank, Alejandro G., 2020. "Industry 4.0 innovation ecosystems: An evolutionary perspective on value cocreation," International Journal of Production Economics, Elsevier, vol. 228(C).
    11. Laubengaier, Désirée A. & Cagliano, Raffaella & Canterino, Filomena, 2022. "It Takes Two to Tango: Analyzing the Relationship between Technological and Administrative Process Innovations in Industry 4.0," Technological Forecasting and Social Change, Elsevier, vol. 180(C).
    12. Delgosha, Mohammad Soltani & Hajiheydari, Nastaran & Talafidaryani, Mojtaba, 2022. "Discovering IoT implications in business and management: A computational thematic analysis," Technovation, Elsevier, vol. 118(C).
    13. Delke, Vincent & Schiele, Holger & Buchholz, Wolfgang & Kelly, Stephen, 2023. "Implementing Industry 4.0 technologies: Future roles in purchasing and supply management," Technological Forecasting and Social Change, Elsevier, vol. 196(C).
    14. Cifone, Fabiana Dafne & Hoberg, Kai & Holweg, Matthias & Staudacher, Alberto Portioli, 2021. "‘Lean 4.0’: How can digital technologies support lean practices?," International Journal of Production Economics, Elsevier, vol. 241(C).
    15. Kasper, T.A. Arno & Land, Martin J. & Teunter, Ruud H., 2023. "Non-hierarchical work-in-progress control in manufacturing," International Journal of Production Economics, Elsevier, vol. 257(C).
    16. Virmani, Naveen & Sharma, Shikha & Kumar, Anil & Luthra, Sunil, 2023. "Adoption of industry 4.0 evidence in emerging economy: Behavioral reasoning theory perspective," Technological Forecasting and Social Change, Elsevier, vol. 188(C).
    17. Lee, Changhun & Lim, Chiehyeon, 2021. "From technological development to social advance: A review of Industry 4.0 through machine learning," Technological Forecasting and Social Change, Elsevier, vol. 167(C).
    18. Sony, Michael & Antony, Jiju & Mc Dermott, Olivia & Garza-Reyes, Jose Arturo, 2021. "An empirical examination of benefits, challenges, and critical success factors of industry 4.0 in manufacturing and service sector," Technology in Society, Elsevier, vol. 67(C).
    19. Frank, Alejandro Germán & Dalenogare, Lucas Santos & Ayala, Néstor Fabián, 2019. "Industry 4.0 technologies: Implementation patterns in manufacturing companies," International Journal of Production Economics, Elsevier, vol. 210(C), pages 15-26.
    20. Colombari, Ruggero & Geuna, Aldo & Helper, Susan & Martins, Raphael & Paolucci, Emilio & Ricci, Riccardo & Seamans, Robert, 2023. "The interplay between data-driven decision-making and digitalization: A firm-level survey of the Italian and U.S. automotive industries," International Journal of Production Economics, Elsevier, vol. 255(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:proeco:v:224:y:2020:i:c:s0925527319303895. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/locate/ijpe .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.