IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v90y2015ip1p47-55.html
   My bibliography  Save this article

Low potential heat utilization of bromine plant via integration on process and Total Site levels

Author

Listed:
  • Boldyryev, Stanislav
  • Varbanov, Petar Sabev

Abstract

In this paper, the energy efficiency of bromine production site is analysed and pathways for heating and cooling demands reduction are proposed. Detailed inspection of the process stream system and heat integration on process and site levels was performed. The enterprise capacity is 25 t/d of sodium bromide crystals and 27 t/d of liquid bromine, the concentration of bromine ion in the raw material is 0.8–1 g/L. The PA (Pinch Analysis) and TSA (Total Site Assessment) were used for estimation of energy saving potential and design of retrofit project. Heat recovery on site level is performed by intermediate utility applying Total Site Profiles. Structure of heat recovery system and minimal temperature difference are determined. It is shown that the process with improved heat integration consumes 57% of hot and 97% of cold utilities required by existing production site.

Suggested Citation

  • Boldyryev, Stanislav & Varbanov, Petar Sabev, 2015. "Low potential heat utilization of bromine plant via integration on process and Total Site levels," Energy, Elsevier, vol. 90(P1), pages 47-55.
    • Handle: RePEc:eee:energy:v:90:y:2015:i:p1:p:47-55
    DOI: 10.1016/j.energy.2015.05.071
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544215006520
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2015.05.071?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Liew, Peng Yen & Lim, Jeng Shiun & Wan Alwi, Sharifah Rafidah & Abdul Manan, Zainuddin & Varbanov, Petar Sabev & Klemeš, Jiří Jaromír, 2014. "A retrofit framework for Total Site heat recovery systems," Applied Energy, Elsevier, vol. 135(C), pages 778-790.
    2. Varbanov, Petar Sabev & Fodor, Zsófia & Klemeš, Jiří Jaromír, 2012. "Total Site targeting with process specific minimum temperature difference (ΔTmin)," Energy, Elsevier, vol. 44(1), pages 20-28.
    3. Perry, Simon & Klemeš, Jiří & Bulatov, Igor, 2008. "Integrating waste and renewable energy to reduce the carbon footprint of locally integrated energy sectors," Energy, Elsevier, vol. 33(10), pages 1489-1497.
    4. Walmsley, Michael R.W. & Walmsley, Timothy G. & Atkins, Martin J. & Neale, James R., 2013. "Methods for improving heat exchanger area distribution and storage temperature selection in heat recovery loops," Energy, Elsevier, vol. 55(C), pages 15-22.
    5. Hackl, Roman & Andersson, Eva & Harvey, Simon, 2011. "Targeting for energy efficiency and improved energy collaboration between different companies using total site analysis (TSA)," Energy, Elsevier, vol. 36(8), pages 4609-4615.
    6. Arsenyeva, Olga P. & Tovazhnyansky, Leonid L. & Kapustenko, Petro O. & Khavin, Gennadiy L., 2011. "Optimal design of plate-and-frame heat exchangers for efficient heat recovery in process industries," Energy, Elsevier, vol. 36(8), pages 4588-4598.
    7. Karimkashi, Shervin & Amidpour, Majid, 2012. "Total site energy improvement using R-curve concept," Energy, Elsevier, vol. 40(1), pages 329-340.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Liew, Peng Yen & Theo, Wai Lip & Wan Alwi, Sharifah Rafidah & Lim, Jeng Shiun & Abdul Manan, Zainuddin & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev, 2017. "Total Site Heat Integration planning and design for industrial, urban and renewable systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 68(P2), pages 964-985.
    2. Song, Runrun & Chang, Chenglin & Tang, Qikui & Wang, Yufei & Feng, Xiao & El-Halwagi, Mahmoud M., 2017. "The implementation of inter-plant heat integration among multiple plants. Part II: The mathematical model," Energy, Elsevier, vol. 135(C), pages 382-393.
    3. Zhang, Bing J. & Tang, Qiao Q. & Zhao, Yue & Chen, Yu Q. & Chen, Qing L. & Floudas, Christodoulos A., 2018. "Multi-level energy integration between units, plants and sites for natural gas industrial parks," Renewable and Sustainable Energy Reviews, Elsevier, vol. 88(C), pages 1-15.
    4. Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Walmsley, Timothy G. & Jia, Xuexiu, 2018. "New directions in the implementation of Pinch Methodology (PM)," Renewable and Sustainable Energy Reviews, Elsevier, vol. 98(C), pages 439-468.
    5. Song, Runrun & Tang, Qikui & Wang, Yufei & Feng, Xiao & El-Halwagi, Mahmoud M., 2017. "The implementation of inter-plant heat integration among multiple plants. Part I: A novel screening algorithm," Energy, Elsevier, vol. 140(P1), pages 1018-1029.
    6. Matsuda, Kazuo, 2016. "Comparative study of energy saving potential for heavy chemical complex by area-wide approach," Energy, Elsevier, vol. 116(P2), pages 1397-1402.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Tarighaleslami, Amir H. & Walmsley, Timothy G. & Atkins, Martin J. & Walmsley, Michael R.W. & Liew, Peng Yen & Neale, James R., 2017. "A Unified Total Site Heat Integration targeting method for isothermal and non-isothermal utilities," Energy, Elsevier, vol. 119(C), pages 10-25.
    2. Zhang, Bing J. & Tang, Qiao Q. & Zhao, Yue & Chen, Yu Q. & Chen, Qing L. & Floudas, Christodoulos A., 2018. "Multi-level energy integration between units, plants and sites for natural gas industrial parks," Renewable and Sustainable Energy Reviews, Elsevier, vol. 88(C), pages 1-15.
    3. Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Walmsley, Timothy G. & Jia, Xuexiu, 2018. "New directions in the implementation of Pinch Methodology (PM)," Renewable and Sustainable Energy Reviews, Elsevier, vol. 98(C), pages 439-468.
    4. Liew, Peng Yen & Theo, Wai Lip & Wan Alwi, Sharifah Rafidah & Lim, Jeng Shiun & Abdul Manan, Zainuddin & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev, 2017. "Total Site Heat Integration planning and design for industrial, urban and renewable systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 68(P2), pages 964-985.
    5. Pirmohamadi, Alireza & Ghazi, Mehrangiz & Nikian, Mohammad, 2019. "Optimal design of cogeneration systems in total site using exergy approach," Energy, Elsevier, vol. 166(C), pages 1291-1302.
    6. Arsenyeva, O. & Kapustenko, P. & Tovazhnyanskyy, L. & Khavin, G., 2013. "The influence of plate corrugations geometry on plate heat exchanger performance in specified process conditions," Energy, Elsevier, vol. 57(C), pages 201-207.
    7. Liew, Peng Yen & Walmsley, Timothy Gordon & Wan Alwi, Sharifah Rafidah & Abdul Manan, Zainuddin & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev, 2016. "Integrating district cooling systems in Locally Integrated Energy Sectors through Total Site Heat Integration," Applied Energy, Elsevier, vol. 184(C), pages 1350-1363.
    8. Wang, Yufei & Chang, Chenglin & Feng, Xiao, 2015. "A systematic framework for multi-plants Heat Integration combining Direct and Indirect Heat Integration methods," Energy, Elsevier, vol. 90(P1), pages 56-67.
    9. Liew, Peng Yen & Wan Alwi, Sharifah Rafidah & Ho, Wai Shin & Abdul Manan, Zainuddin & Varbanov, Petar Sabev & Klemeš, Jiří Jaromír, 2018. "Multi-period energy targeting for Total Site and Locally Integrated Energy Sectors with cascade Pinch Analysis," Energy, Elsevier, vol. 155(C), pages 370-380.
    10. Stijepovic, Vladimir Z. & Linke, Patrick & Stijepovic, Mirko Z. & Kijevčanin, Mirjana Lj. & Šerbanović, Slobodan, 2012. "Targeting and design of industrial zone waste heat reuse for combined heat and power generation," Energy, Elsevier, vol. 47(1), pages 302-313.
    11. Sun, Li & Doyle, Steve & Smith, Robin, 2015. "Heat recovery and power targeting in utility systems," Energy, Elsevier, vol. 84(C), pages 196-206.
    12. Varbanov, Petar Sabev & Fodor, Zsófia & Klemeš, Jiří Jaromír, 2012. "Total Site targeting with process specific minimum temperature difference (ΔTmin)," Energy, Elsevier, vol. 44(1), pages 20-28.
    13. Klemeš, Jiří Jaromír & Kravanja, Zdravko & Varbanov, Petar Sabev & Lam, Hon Loong, 2013. "Advanced multimedia engineering education in energy, process integration and optimisation," Applied Energy, Elsevier, vol. 101(C), pages 33-40.
    14. Eriksson, Lina & Morandin, Matteo & Harvey, Simon, 2015. "Targeting capital cost of excess heat collection systems in complex industrial sites for district heating applications," Energy, Elsevier, vol. 91(C), pages 465-478.
    15. Boldyryev, Stanislav & Shamraev, Anatoly A. & Shamraeva, Elena O., 2021. "The design of the total site exchanger network with intermediate heat carriers: Theoretical insights and practical application," Energy, Elsevier, vol. 223(C).
    16. Haragovics, Máté & Mizsey, Péter, 2014. "A novel application of exergy analysis: Lean manufacturing tool to improve energy efficiency and flexibility of hydrocarbon processing," Energy, Elsevier, vol. 77(C), pages 382-390.
    17. Bertrand, Alexandre & Mastrucci, Alessio & Schüler, Nils & Aggoune, Riad & Maréchal, François, 2017. "Characterisation of domestic hot water end-uses for integrated urban thermal energy assessment and optimisation," Applied Energy, Elsevier, vol. 186(P2), pages 152-166.
    18. Diban, Pitchaimuthu & Foo, Dominic C.Y., 2019. "A pinch-based automated targeting technique for heating medium system," Energy, Elsevier, vol. 166(C), pages 193-212.
    19. Jamaluddin, Khairulnadzmi & Wan Alwi, Sharifah Rafidah & Abd Manan, Zainuddin & Hamzah, Khaidzir & Klemeš, Jiří Jaromír, 2022. "Design of Total Site-Integrated TrigenerationSystem using trigeneration cascade analysis considering transmission losses and sensitivity analysis," Energy, Elsevier, vol. 252(C).
    20. Kiraly, Annamaria & Pahor, Bojan & Kravanja, Zdravko, 2013. "Achieving energy self-sufficiency by integrating renewables into companies' supply networks," Energy, Elsevier, vol. 55(C), pages 46-57.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:90:y:2015:i:p1:p:47-55. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.