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System analysis and optimisation of a Kalina split-cycle for waste heat recovery on large marine diesel engines

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  • Larsen, Ulrik
  • Nguyen, Tuong-Van
  • Knudsen, Thomas
  • Haglind, Fredrik

Abstract

Waste heat recovery systems can produce power from heat without using fuel or emitting CO2, therefore their implementation is becoming increasingly relevant. The Kalina cycle is proposed as an efficient process for this purpose. The main reason for its high efficiency is the non-isothermal phase change characteristics of the ammonia-water working fluid. The present study investigates a unique type of Kalina process called the Split-cycle, applied to the exhaust heat recovery from large marine engines. In the Split-cycle, the working fluid concentration can be changed during the evaporation process in order to improve the match between the heat source and working fluid temperatures. We present a system analysis to identify the governing mechanisms of the process, including a comparison of the efficiency of the Split-cycle and a conventional Kalina cycle and an investigation of the effects of using reheat in both cases. Results of a multi-variable optimisation effort using a genetic algorithm suggest that the Split-cycle process can obtain a thermal efficiency of 23.2% when using reheat compared to 20.8% for a conventional reference Kalina cycle. Reheat can increase the thermal efficiency by 3.4–5.9%. A simplified cost analysis suggests higher purchase costs as result of increased process complexity.

Suggested Citation

  • Larsen, Ulrik & Nguyen, Tuong-Van & Knudsen, Thomas & Haglind, Fredrik, 2014. "System analysis and optimisation of a Kalina split-cycle for waste heat recovery on large marine diesel engines," Energy, Elsevier, vol. 64(C), pages 484-494.
    • Handle: RePEc:eee:energy:v:64:y:2014:i:c:p:484-494
    DOI: 10.1016/j.energy.2013.10.069
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    6. Andreasen, J.G. & Larsen, U. & Knudsen, T. & Haglind, F., 2015. "Design and optimization of a novel organic Rankine cycle with improved boiling process," Energy, Elsevier, vol. 91(C), pages 48-59.
    7. Barkhordarian, Orbel & Behbahaninia, Ali & Bahrampoury, Rasool, 2017. "A novel ammonia-water combined power and refrigeration cycle with two different cooling temperature levels," Energy, Elsevier, vol. 120(C), pages 816-826.
    8. Saffari, Hamid & Sadeghi, Sadegh & Khoshzat, Mohsen & Mehregan, Pooyan, 2016. "Thermodynamic analysis and optimization of a geothermal Kalina cycle system using Artificial Bee Colony algorithm," Renewable Energy, Elsevier, vol. 89(C), pages 154-167.
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    10. N Shankar Ganesh & T Srinivas & G Uma Maheswari & S Mahendiran & D Manivannan, 2019. "Development of optimized energy system," Energy & Environment, , vol. 30(7), pages 1190-1205, November.
    11. Baldi, Francesco & Gabrielii, Cecilia, 2015. "A feasibility analysis of waste heat recovery systems for marine applications," Energy, Elsevier, vol. 80(C), pages 654-665.
    12. Ma, Hongting & Du, Na & Zhang, Zeyu & Lyu, Fan & Deng, Na & Li, Cong & Yu, Shaojie, 2017. "Assessment of the optimum operation conditions on a heat pipe heat exchanger for waste heat recovery in steel industry," Renewable and Sustainable Energy Reviews, Elsevier, vol. 79(C), pages 50-60.
    13. Zhu, Sipeng & Ma, Zetai & Zhang, Kun & Deng, Kangyao, 2020. "Energy and exergy analysis of the combined cycle power plant recovering waste heat from the marine two-stroke engine under design and off-design conditions," Energy, Elsevier, vol. 210(C).
    14. Wang, Yiming & Xie, Gongnan & Zhu, Huaitao & Yuan, Han, 2023. "Assessment on energy and exergy of combined supercritical CO2 Brayton cycles with sizing printed-circuit-heat-exchangers," Energy, Elsevier, vol. 263(PA).
    15. Imran, Muhammad & Usman, Muhammad & Park, Byung-Sik & Yang, Youngmin, 2016. "Comparative assessment of Organic Rankine Cycle integration for low temperature geothermal heat source applications," Energy, Elsevier, vol. 102(C), pages 473-490.
    16. Rivera-Alvarez, Alejandro & Coleman, Michael J. & Ordonez, Juan C., 2015. "Ship weight reduction and efficiency enhancement through combined power cycles," Energy, Elsevier, vol. 93(P1), pages 521-533.
    17. Ouyang, Tiancheng & Wang, Zhiping & Wang, Geng & Zhao, Zhongkai & Xie, Shutao & Li, Xiaoqing, 2021. "Advanced thermo-economic scheme and multi-objective optimization for exploiting the waste heat potentiality of marine natural gas engine," Energy, Elsevier, vol. 236(C).
    18. Sun, Xiaocun & Shi, Lingfeng & Tian, Hua & Wang, Xuan & Zhang, Yonghao & Yao, Yu & Sun, Rui & Shu, Gequn, 2022. "Analysis of an ideal composition tunable combined cooling and power cycle with CO2-based mixture," Energy, Elsevier, vol. 255(C).
    19. Samaké, Oumar & Galanis, Nicolas & Sorin, Mikhail, 2014. "Thermodynamic study of multi-effect thermal vapour-compression desalination systems," Energy, Elsevier, vol. 72(C), pages 69-79.
    20. Teo, A.E. & Chiong, M.S. & Yang, M. & Romagnoli, A. & Martinez-Botas, R.F. & Rajoo, S., 2019. "Performance evaluation of low-pressure turbine, turbo-compounding and air-Brayton cycle as engine waste heat recovery method," Energy, Elsevier, vol. 166(C), pages 895-907.
    21. Chen, X. & Wang, R.Z. & Wang, L.W. & Du, S., 2017. "A modified ammonia-water power cycle using a distillation stage for more efficient power generation," Energy, Elsevier, vol. 138(C), pages 1-11.
    22. Moradpoor, Iraj & Ebrahimi, Masood, 2019. "Thermo-environ analyses of a novel trigeneration cycle based on clean technologies of molten carbonate fuel cell, stirling engine and Kalina cycle," Energy, Elsevier, vol. 185(C), pages 1005-1016.

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