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Exergetic and exergoeconomic optimization of a cogeneration pulp and paper mill plant including the use of a heat transformer

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  • Cortés, E.
  • Rivera, W.

Abstract

Energy conservation is a central concern of the current industrial world, where increasing efficient energy usage is the only way of reducing a high energy demand. In the present study the optimization of a pulp and paper mill with a cogeneration plant has been carried out. The optimization was realized with a methodology which includes exergy, exergoeconomics, thermoeconomics and pinch analysis. The proposed methodology was useful in determining not only the best plant operating conditions but also establishing the components or subsystems with the highest irreversibilities. As a result of the study, operation changes in the recovery boiler, the turbogenerator, the thermal treatment and the deaerator were realized. Due to the higher irreversibility in the actual evaporator line, a new line of evaporators was proposed. Also, an innovative heat recycling technology as to the use of heat transformers was proposed in order to reduce waste heat discharged to the atmosphere. The results obtained with the proposed methodology, which integrates the different optimization methods, allowed reaching higher efficiencies and lower operational costs than those obtained with the optimization methods working separately.

Suggested Citation

  • Cortés, E. & Rivera, W., 2010. "Exergetic and exergoeconomic optimization of a cogeneration pulp and paper mill plant including the use of a heat transformer," Energy, Elsevier, vol. 35(3), pages 1289-1299.
    • Handle: RePEc:eee:energy:v:35:y:2010:i:3:p:1289-1299
    DOI: 10.1016/j.energy.2009.11.011
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    2. Ali, Ramadan Hefny & Abdel Samee, Ahmed A. & Maghrabie, Hussein M., 2023. "Exergoeconomic assessment of a cogeneration pulp and paper plant under bi-operating modes," Applied Energy, Elsevier, vol. 351(C).
    3. Hernández-Magallanes, J.A. & Heard, C.L. & Best, R. & Rivera, W., 2018. "Modeling of a new absorption heat pump-transformer used to produce heat and power simultaneously," Energy, Elsevier, vol. 165(PA), pages 112-133.
    4. Coronado, Christian Rodriguez & Tuna, Celso Eduardo & Zanzi, Rolando & Vane, Lucas F. & Silveira, José Luz, 2014. "Development of a thermoeconomic methodology for optimizing biodiesel production. Part II: Manufacture exergetic cost and biodiesel production cost incorporating carbon credits, a Brazilian case study," Renewable and Sustainable Energy Reviews, Elsevier, vol. 29(C), pages 565-572.
    5. Utlu, Zafer & Kincay, Olcay, 2013. "An assessment of a pulp and paper mill through energy and exergy analyses," Energy, Elsevier, vol. 57(C), pages 565-573.
    6. Ali, Ramadan Hefny & Abdel Samee, Ahmed A. & Maghrabie, Hussein M., 2023. "Thermodynamic analysis of a cogeneration system in pulp and paper industry under singular and hybrid operating modes," Energy, Elsevier, vol. 263(PE).
    7. Donnellan, Philip & Byrne, Edmond & Oliveira, Jorge & Cronin, Kevin, 2014. "First and second law multidimensional analysis of a triple absorption heat transformer (TAHT)," Applied Energy, Elsevier, vol. 113(C), pages 141-151.
    8. Rivera, W. & Huicochea, A. & Martínez, H. & Siqueiros, J. & Juárez, D. & Cadenas, E., 2011. "Exergy analysis of an experimental heat transformer for water purification," Energy, Elsevier, vol. 36(1), pages 320-327.
    9. Donnellan, Philip & Cronin, Kevin & Acevedo, Yaset & Byrne, Edmond, 2014. "Economic evaluation of an industrial high temperature lift heat transformer," Energy, Elsevier, vol. 73(C), pages 581-591.
    10. Wu, Wei & Wang, Baolong & Shi, Wenxing & Li, Xianting, 2014. "Absorption heating technologies: A review and perspective," Applied Energy, Elsevier, vol. 130(C), pages 51-71.
    11. Manassaldi, Juan I. & Mussati, Sergio F. & Scenna, Nicolás J., 2011. "Optimal synthesis and design of Heat Recovery Steam Generation (HRSG) via mathematical programming," Energy, Elsevier, vol. 36(1), pages 475-485.
    12. Donnellan, Philip & Cronin, Kevin & Byrne, Edmond, 2015. "Recycling waste heat energy using vapour absorption heat transformers: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 42(C), pages 1290-1304.
    13. Gürtürk, Mert & Oztop, Hakan F. & Hepbasli, Arif, 2015. "Comparison of exergoeconomic analysis of two different perlite expansion furnaces," Energy, Elsevier, vol. 80(C), pages 589-598.

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