IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v320y2025ics0360544225009776.html

Intelligent steam turbine start-up control based on deep reinforcement learning

Author

Listed:
  • Zhu, Guangya
  • Guo, Ding
  • Li, JinXing
  • Xie, Yonghui
  • Zhang, Di

Abstract

The requirement for frequent start-ups and shutdowns is prevalent in turbo-generator units to accommodate fluctuating loads during flexible operations. These cause drastic changes in temperature and stress, leading to instantaneous structural deformations. Hence, research on intelligent start-up control is essential for ensuring safety. In this work, a rotor stress field reconstruction model based on a deep convolutional neural network was first designed. The accuracy of predicting the stress distribution in the critical area reaches 99.7 %. The time cost of the trained neural network model is 0.11s in a single case, shortened by 99.8 % with comparison to finite element analysis. Then, a Twin Delayed Deep Deterministic Policy Gradient-based Main Steam Temperature Controller for the Rotor Start-up was proposed and developed.

Suggested Citation

  • Zhu, Guangya & Guo, Ding & Li, JinXing & Xie, Yonghui & Zhang, Di, 2025. "Intelligent steam turbine start-up control based on deep reinforcement learning," Energy, Elsevier, vol. 320(C).
  • Handle: RePEc:eee:energy:v:320:y:2025:i:c:s0360544225009776
    DOI: 10.1016/j.energy.2025.135335
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544225009776
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2025.135335?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to

    for a different version of it.

    References listed on IDEAS

    as
    1. Kosman, Gerard & Rusin, Andrzej, 2001. "The influence of the start-ups and cyclic loads of steam turbines conducted according to European standards on the component's life," Energy, Elsevier, vol. 26(12), pages 1083-1099.
    2. Ji, Dong-Mei & Sun, Jia-Qi & Dui, Yue & Ren, Jian-Xing, 2017. "The optimization of the start-up scheduling for a 320 MW steam turbine," Energy, Elsevier, vol. 125(C), pages 345-355.
    3. Nowak, Grzegorz & Rusin, Andrzej & Łukowicz, Henryk & Tomala, Martyna, 2020. "Improving the power unit operation flexibility by the turbine start-up optimization," Energy, Elsevier, vol. 198(C).
    4. Fast, M. & Palmé, T., 2010. "Application of artificial neural networks to the condition monitoring and diagnosis of a combined heat and power plant," Energy, Elsevier, vol. 35(2), pages 1114-1120.
    5. Dong-mei, Ji & Jia-qi, Sun & Quan, Sun & Heng-Chao, Guo & Jian-xing, Ren & Quan-jun, Zhu, 2018. "Optimization of start-up scheduling and life assessment for a steam turbine," Energy, Elsevier, vol. 160(C), pages 19-32.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Tang, Zhenhao & Xu, Mengen & Li, Jiyuan & Cao, Shengxian & Zhang, Wenjian, 2025. "Enhancing rotor temperature field prediction for steam turbines using EC-SSC-DNN: A structural-symmetry-constrained deep learning framework," Energy, Elsevier, vol. 340(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Badur, Janusz & Bryk, Mateusz, 2019. "Accelerated start-up of the steam turbine by means of controlled cooling steam injection," Energy, Elsevier, vol. 173(C), pages 1242-1255.
    2. Dong-mei, Ji & Jia-qi, Sun & Quan, Sun & Heng-Chao, Guo & Jian-xing, Ren & Quan-jun, Zhu, 2018. "Optimization of start-up scheduling and life assessment for a steam turbine," Energy, Elsevier, vol. 160(C), pages 19-32.
    3. Zhao, Chenyu & Wang, Chaoyang & Liu, Ming & Liu, Jiping & Yan, Junjie, 2025. "Cascade co-optimization of the load ramp-down capability considering the transient stored energy of subcritical CFB power units," Energy, Elsevier, vol. 332(C).
    4. Rusin, Andrzej & Nowak, Grzegorz & Łukowicz, Henryk & Kosman, Wojciech & Chmielniak, Tadeusz & Kaczorowski, Maciej, 2021. "Selecting optimal conditions for the turbine warm and hot start-up," Energy, Elsevier, vol. 214(C).
    5. Andrzej Rusin & Martyna Tomala & Henryk Łukowicz & Grzegorz Nowak & Wojciech Kosman, 2021. "On-Line Control of Stresses in the Power Unit Pressure Elements Taking Account of Variable Heat Transfer Conditions," Energies, MDPI, vol. 14(15), pages 1-21, August.
    6. Rossi, Francesco & Velázquez, David, 2015. "A methodology for energy savings verification in industry with application for a CHP (combined heat and power) plant," Energy, Elsevier, vol. 89(C), pages 528-544.
    7. Mingliang Bai & Jinfu Liu & Yujia Ma & Xinyu Zhao & Zhenhua Long & Daren Yu, 2020. "Long Short-Term Memory Network-Based Normal Pattern Group for Fault Detection of Three-Shaft Marine Gas Turbine," Energies, MDPI, vol. 14(1), pages 1-22, December.
    8. Boza, Pal & Evgeniou, Theodoros, 2021. "Artificial intelligence to support the integration of variable renewable energy sources to the power system," Applied Energy, Elsevier, vol. 290(C).
    9. Martyna Tomala & Andrzej Rusin & Adam Wojaczek, 2020. "Risk-Based Planning of Diagnostic Testing of Turbines Operating with Increased Flexibility," Energies, MDPI, vol. 13(13), pages 1-16, July.
    10. Arslan, Oguz, 2011. "Power generation from medium temperature geothermal resources: ANN-based optimization of Kalina cycle system-34," Energy, Elsevier, vol. 36(5), pages 2528-2534.
    11. Ji, Dong-Mei & Sun, Jia-Qi & Dui, Yue & Ren, Jian-Xing, 2017. "The optimization of the start-up scheduling for a 320 MW steam turbine," Energy, Elsevier, vol. 125(C), pages 345-355.
    12. Rostek, Kornel & Morytko, Łukasz & Jankowska, Anna, 2015. "Early detection and prediction of leaks in fluidized-bed boilers using artificial neural networks," Energy, Elsevier, vol. 89(C), pages 914-923.
    13. Ommen, Torben & Markussen, Wiebke Brix & Elmegaard, Brian, 2014. "Comparison of linear, mixed integer and non-linear programming methods in energy system dispatch modelling," Energy, Elsevier, vol. 74(C), pages 109-118.
    14. Usón, Sergio & Valero, Antonio, 2011. "Thermoeconomic diagnosis for improving the operation of energy intensive systems: Comparison of methods," Applied Energy, Elsevier, vol. 88(3), pages 699-711, March.
    15. Abdullah Caliskan & Conor O’Brien & Krishna Panduru & Joseph Walsh & Daniel Riordan, 2023. "An Efficient Siamese Network and Transfer Learning-Based Predictive Maintenance System for More Sustainable Manufacturing," Sustainability, MDPI, vol. 15(12), pages 1-23, June.
    16. BahooToroody, Ahmad & De Carlo, Filippo & Paltrinieri, Nicola & Tucci, Mario & Van Gelder, P.H.A.J.M., 2020. "Bayesian regression based condition monitoring approach for effective reliability prediction of random processes in autonomous energy supply operation," Reliability Engineering and System Safety, Elsevier, vol. 201(C).
    17. Kljajić, Miroslav & Gvozdenac, Dušan & Vukmirović, Srdjan, 2012. "Use of Neural Networks for modeling and predicting boiler's operating performance," Energy, Elsevier, vol. 45(1), pages 304-311.
    18. Keçebaş, Ali & Alkan, Mehmet Ali & Yabanova, İsmail & Yumurtacı, Mehmet, 2013. "Energetic and economic evaluations of geothermal district heating systems by using ANN," Energy Policy, Elsevier, vol. 56(C), pages 558-567.
    19. Cao, Li-hua & Yu, Jing-wen & Li, Yong, 2016. "Study on the determination method of the normal value of relative internal efficiency of the last stage group of steam turbine," Energy, Elsevier, vol. 98(C), pages 101-107.
    20. Fang, Xiande & Dai, Qiumin & Yin, Yanxin & Xu, Yu, 2010. "A compact and accurate empirical model for turbine mass flow characteristics," Energy, Elsevier, vol. 35(12), pages 4819-4823.

    More about this item

    Keywords

    ;
    ;
    ;
    ;

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:320:y:2025:i:c:s0360544225009776. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.