IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v313y2024ics0360544224037046.html
   My bibliography  Save this article

Numerical investigations on liquid cooling plate partially filled with porous medium for thermal management of lithium-ion battery pack

Author

Listed:
  • Fu, Zhiao
  • Zuo, Wei
  • Li, Qingqing
  • Zhou, Kun
  • Huang, Yuhan
  • Li, Yawei

Abstract

In order to address the thermal management of lithium-ion battery pack, a liquid cooling plate partially filled with porous medium is proposed and effects of filling ratio, filling position and segment number of porous medium on the maximum temperature and temperature difference of each cell in the pack and pressure drop of liquid cooling plate are investigated. Results suggest that the maximum temperature and temperature difference of each cell in the pack cooling by liquid cooling plate partially filled with porous medium are firstly decreased with the increase of filling ratio, reaching the minimum value at the filling ratio of 75 %, and finally increased with the filling ratio rising up to 100 %, but the pressure drop of the liquid cooling plate partially filled with porous medium is increased with the increase of filling ratio. However, positive effects of porous medium are weakened when the filling position is moving from microchannel downstream to microchannel upstream and segment number is increasing from one to three. This is because that the heat dissipation ability of liquid cooling plate at the microchannel downstream and upstream is affected by the filling ratio, filling position and segment number.

Suggested Citation

  • Fu, Zhiao & Zuo, Wei & Li, Qingqing & Zhou, Kun & Huang, Yuhan & Li, Yawei, 2024. "Numerical investigations on liquid cooling plate partially filled with porous medium for thermal management of lithium-ion battery pack," Energy, Elsevier, vol. 313(C).
    • Handle: RePEc:eee:energy:v:313:y:2024:i:c:s0360544224037046
    DOI: 10.1016/j.energy.2024.133926
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544224037046
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2024.133926?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Zuo, Wei & Zhang, Yuntian & E, Jiaqiang & Li, Jing & Li, Qingqing & Zhang, Guangde, 2022. "Performance comparison between single S-channel and double S-channel cold plate for thermal management of a prismatic LiFePO4 battery," Renewable Energy, Elsevier, vol. 192(C), pages 46-57.
    2. Peng, Tianduo & Ren, Lei & Ou, Xunmin, 2023. "Development and application of life-cycle energy consumption and carbon footprint analysis model for passenger vehicles in China," Energy, Elsevier, vol. 282(C).
    3. Noori, Mehdi & Gardner, Stephanie & Tatari, Omer, 2015. "Electric vehicle cost, emissions, and water footprint in the United States: Development of a regional optimization model," Energy, Elsevier, vol. 89(C), pages 610-625.
    4. Zhang, Yuntian & Zuo, Wei & E, Jiaqiang & Li, Jing & Li, Qingqing & Sun, Ke & Zhou, Kun & Zhang, Guangde, 2022. "Performance comparison between straight channel cold plate and inclined channel cold plate for thermal management of a prismatic LiFePO4 battery," Energy, Elsevier, vol. 248(C).
    5. Wang, Qing-Hui & Yang, Song & Zhou, Wei & Li, Jing-Rong & Xu, Zhi-Jia & Ke, Yu-Zhi & Yu, Wei & Hu, Guang-Hua, 2018. "Optimizing the porosity configuration of porous copper fiber sintered felt for methanol steam reforming micro-reactor based on flow distribution," Applied Energy, Elsevier, vol. 216(C), pages 243-261.
    6. Xu, Xinhai & Li, Wenzheng & Xu, Ben & Qin, Jiang, 2019. "Numerical study on a water cooling system for prismatic LiFePO4 batteries at abused operating conditions," Applied Energy, Elsevier, vol. 250(C), pages 404-412.
    7. Cai, Tao & Zhao, Dan, 2022. "Enhancing and assessing ammonia-air combustion performance by blending with dimethyl ether," Renewable and Sustainable Energy Reviews, Elsevier, vol. 156(C).
    8. Zuo, Wei & Li, Dexin & Li, Qingqing & Cheng, Qianju & Huang, Yuhan, 2024. "Effects of intermittent pulsating flow on the performance of multi-channel cold plate in electric vehicle lithium-ion battery pack," Energy, Elsevier, vol. 294(C).
    9. Gharehghani, Ayat & Rabiei, Moeed & Mehranfar, Sadegh & Saeedipour, Soheil & Mahmoudzadeh Andwari, Amin & García, Antonio & Reche, Carlos Mico, 2024. "Progress in battery thermal management systems technologies for electric vehicles," Renewable and Sustainable Energy Reviews, Elsevier, vol. 202(C).
    10. Li, Haoxuan & Chen, Long & Zuo, Hongyan & Zhang, Bin & Jia, Guohai, 2024. "Performance enhancement of a battery thermal management system using novel liquid cold plates with micro-channel featuring pin fins," Energy, Elsevier, vol. 301(C).
    11. Rao, Zhonghao & Wang, Shuangfeng, 2011. "A review of power battery thermal energy management," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(9), pages 4554-4571.
    12. Ren, Lei & Zhou, Sheng & Ou, Xunmin, 2020. "Life-cycle energy consumption and greenhouse-gas emissions of hydrogen supply chains for fuel-cell vehicles in China," Energy, Elsevier, vol. 209(C).
    13. Pan, J.F. & Wu, D. & Liu, Y.X. & Zhang, H.F. & Tang, A.K. & Xue, H., 2015. "Hydrogen/oxygen premixed combustion characteristics in micro porous media combustor," Applied Energy, Elsevier, vol. 160(C), pages 802-807.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Zuo, Wei & Li, Dexin & Li, Qingqing & Cheng, Qianju & Huang, Yuhan, 2024. "Effects of intermittent pulsating flow on the performance of multi-channel cold plate in electric vehicle lithium-ion battery pack," Energy, Elsevier, vol. 294(C).
    2. Wang, Libiao & Zuo, Hongyan & Zhang, Bin & Jia, Guohai, 2024. "Effects of the cold plate with airfoil fins on the cooling performance enhancement of the prismatic LiFePO4 battery pack," Energy, Elsevier, vol. 296(C).
    3. Zuo, Wei & Li, Dexin & Li, Qingqing & Cheng, Qianju & Zhou, Kun & E, Jiaqiang, 2023. "Multi-objective optimization of multi-channel cold plate under intermittent pulsating flow by RSM and NSGA-Ⅱ for thermal management of electric vehicle lithium-ion battery pack," Energy, Elsevier, vol. 283(C).
    4. Xiao, Hanxu & E, Jiaqiang & Tian, Sicheng & Huang, Yuxin & Song, Xinyu, 2024. "Effect of composite cooling strategy including phase change material and liquid cooling on the thermal safety performance of a lithium-ion battery pack under thermal runaway propagation," Energy, Elsevier, vol. 295(C).
    5. Li, Haoxuan & Chen, Long & Zuo, Hongyan & Zhang, Bin & Jia, Guohai, 2024. "Performance enhancement of a battery thermal management system using novel liquid cold plates with micro-channel featuring pin fins," Energy, Elsevier, vol. 301(C).
    6. Zhang, Zhiqing & Dong, Rui & Tan, Dongli & Duan, Lin & Jiang, Feng & Yao, Xiaoxue & Yang, Dixin & Hu, Jingyi & Zhang, Jian & Zhong, Weihuang & Zhao, Ziheng, 2023. "Effect of structural parameters on diesel particulate filter trapping performance of heavy-duty diesel engines based on grey correlation analysis," Energy, Elsevier, vol. 271(C).
    7. Zhang, Chengbin & Wang, Huijuan & Huang, Yongping & Zhang, Liangliang & Chen, Yongping, 2025. "Immersion liquid cooling for electronics: Materials, systems, applications and prospects," Renewable and Sustainable Energy Reviews, Elsevier, vol. 208(C).
    8. Li, Li & Ling, Lei & Xie, Yajun & Zhou, Wencai & Wang, Tianbo & Zhang, Lanchun & Bei, Shaoyi & Zheng, Keqing & Xu, Qiang, 2023. "Comparative study of thermal management systems with different cooling structures for cylindrical battery modules: Side-cooling vs. terminal-cooling," Energy, Elsevier, vol. 274(C).
    9. Cao, Qiang & Chen, Yuji & Wang, Zhiping & Wang, Miaomiao & Wang, Pengcheng & Ge, Lichun & Li, Peng & Zhao, Qinyu & Wang, Bo & Gan, Zhihua, 2025. "Improving the cooling efficiency of cryo-compressed hydrogen based on the temperature-distributed method in regenerative refrigerators," Energy, Elsevier, vol. 314(C).
    10. Zichen, Wang & Changqing, Du, 2021. "A comprehensive review on thermal management systems for power lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 139(C).
    11. Yang, Huizhu & Li, Mingxuan & Wang, Zehui & Ma, Binjian, 2023. "A compact and lightweight hybrid liquid cooling system coupling with Z-type cold plates and PCM composite for battery thermal management," Energy, Elsevier, vol. 263(PE).
    12. Mousavi, Sepehr & Zadehkabir, Amirhosein & Siavashi, Majid & Yang, Xiaohu, 2023. "An improved hybrid thermal management system for prismatic Li-ion batteries integrated with mini-channel and phase change materials," Applied Energy, Elsevier, vol. 334(C).
    13. Li, Jintao & E, Jiaqiang & Ding, Jiangjun & Cai, Lei & Luo, Bo, 2024. "Effect analysis on the low-temperature preheating performance of a novel micro-combustor air preheater for the cold start of the Li-ion battery packs," Energy, Elsevier, vol. 312(C).
    14. Li, Dexin & Zuo, Wei & Li, Qingqing & Zhang, Guangde & Zhou, Kun & E, Jiaqiang, 2023. "Effects of pulsating flow on the performance of multi-channel cold plate for thermal management of lithium-ion battery pack," Energy, Elsevier, vol. 273(C).
    15. Zhang, Zhiqing & Hu, Jingyi & Yang, Dayong & Yin, Zibin & Lu, Kai & Tan, Dongli, 2024. "A comprehensive assessment over the environmental impact and combustion efficiency of using ammonia/ hydrogen/diesel blends in a diesel engine," Energy, Elsevier, vol. 303(C).
    16. Zha, Yunfei & Meng, Xianfeng & Qin, Shuaishuai & Hou, Nairen & He, Shunquan & Huang, Caiyuan & Zuo, Hongyan & Zhao, Xiaohuan, 2023. "Performance evaluation with orthogonal experiment method of drop contact heat dissipation effects on electric vehicle lithium-ion battery," Energy, Elsevier, vol. 271(C).
    17. Ma, Wenyao & Gao, Sheng & Liu, Hui & Li, Dongmei, 2024. "The improvements of a diesel engine fueled with renewable and sustainable diesel/n-butanol/polyoxymethylene dimethyl ethers blended fuels at high altitudes," Energy, Elsevier, vol. 289(C).
    18. Tan, Dongli & Li, Dongmei & Wang, Su & Zhang, Zhiqing & Tian, Jie & Li, Jiangtao & Lv, Junshuai & Zheng, Wenling & Ye, Yanshuai, 2023. "Evaluation and optimization of hydrogen addition on the performance and emission for biodiesel dual-fuel engines with different blend ratios based on the response surface method," Energy, Elsevier, vol. 283(C).
    19. Zuo, Wei & Wang, Zijie & E, Jiaqiang & Li, Qingqing & Cheng, Qianju & Wu, Yinkun & Zhou, Kun, 2023. "Numerical investigations on the performance of a hydrogen-fueled micro planar combustor with tube outlet for thermophotovoltaic applications," Energy, Elsevier, vol. 263(PC).
    20. Guo, Zengjia & Xu, Qidong & Wang, Yang & Zhao, Tianshou & Ni, Meng, 2023. "Battery thermal management system with heat pipe considering battery aging effect," Energy, Elsevier, vol. 263(PE).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:313:y:2024:i:c:s0360544224037046. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.