IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v292y2024ics0360544224002469.html
   My bibliography  Save this article

Mass transfer mechanism of multiphase shear flows and interphase optimization solving method

Author

Listed:
  • Wu, Jiafeng
  • Li, Lin
  • Yin, Zichao
  • Li, Zhe
  • Wang, Tong
  • Tan, Yunfeng
  • Tan, Dapeng

Abstract

Slurry mixing is a key process in the production of lithium-ion batteries. The interphase mass transfer and refinement problems involved in the shear mixing process have important engineering significance and research value. In this study, a CFD-DEM numerical simulation method is constructed for high shear flow, which based on the internal frictional momentum transfer mechanism and liquid-solid traction. The reliability of the proposed model was verified by single particle settling and particle cluster entry cases, and the computational results showed that the proposed model was in good agreement with the analytical results and literature. High Shear Mixer (HSM) as a typical multiphase shear equipment. We apply the developed multiphase shear flow model to study the effect of its operating conditions on the mixing and mass transfer performance. The results show that the appropriate rotation speed can effectively reduce the local accumulation of solid-phase particles, but the width of the inner shear zone is not related to the stator rotation speed; the shear jet forms a local circulation in the stator gap and reduces the through-flow capacity; the shearing effect of the inner shear zone is obvious for the declustering of large particle clusters, and the particle collision plays a certain role in the early stage of declustering. The CFD-DEM model developed in this paper improves the accuracy of interphase trajectory capture and provides a reliable numerical simulation method for the study of multiphase shear flow.

Suggested Citation

  • Wu, Jiafeng & Li, Lin & Yin, Zichao & Li, Zhe & Wang, Tong & Tan, Yunfeng & Tan, Dapeng, 2024. "Mass transfer mechanism of multiphase shear flows and interphase optimization solving method," Energy, Elsevier, vol. 292(C).
    • Handle: RePEc:eee:energy:v:292:y:2024:i:c:s0360544224002469
    DOI: 10.1016/j.energy.2024.130475
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544224002469
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2024.130475?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Ma, Qiuhui & Zheng, Ying & Yang, Weidong & Zhang, Yong & Zhang, Hong, 2021. "Remaining useful life prediction of lithium battery based on capacity regeneration point detection," Energy, Elsevier, vol. 234(C).
    2. Zhang, Nan & Lu, Yiji & Ouderji, Zahra Hajabdollahi & Yu, Zhibin, 2023. "Review of heat pump integrated energy systems for future zero-emission vehicles," Energy, Elsevier, vol. 273(C).
    3. Zhang, Xinghui & Li, Zhao & Luo, Lingai & Fan, Yilin & Du, Zhengyu, 2022. "A review on thermal management of lithium-ion batteries for electric vehicles," Energy, Elsevier, vol. 238(PA).
    4. Li, Lin & Gu, Zeheng & Xu, Weixin & Tan, Yunfeng & Fan, Xinghua & Tan, Dapeng, 2023. "Mixing mass transfer mechanism and dynamic control of gas-liquid-solid multiphase flow based on VOF-DEM coupling," Energy, Elsevier, vol. 272(C).
    5. Shahjalal, Mohammad & Roy, Probir Kumar & Shams, Tamanna & Fly, Ashley & Chowdhury, Jahedul Islam & Ahmed, Md. Rishad & Liu, Kailong, 2022. "A review on second-life of Li-ion batteries: prospects, challenges, and issues," Energy, Elsevier, vol. 241(C).
    6. Yang, Fangfang & Song, Xiangbao & Dong, Guangzhong & Tsui, Kwok-Leung, 2019. "A coulombic efficiency-based model for prognostics and health estimation of lithium-ion batteries," Energy, Elsevier, vol. 171(C), pages 1173-1182.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Sun, Zhe & Yao, Qiwei & Jin, Huaqiang & Xu, Yingjie & Hang, Wei & Chen, Hongyu & Li, Kang & Shi, Ling & Gu, Jiangping & Zhang, Qinjian & Shen, Xi, 2024. "A novel in-situ sensor calibration method for building thermal systems based on virtual samples and autoencoder," Energy, Elsevier, vol. 297(C).
    2. Man Ge & Gaoan Zheng, 2024. "Fluid–Solid Mixing Transfer Mechanism and Flow Patterns of the Double-Layered Impeller Stirring Tank by the CFD-DEM Method," Energies, MDPI, vol. 17(7), pages 1-16, March.
    3. Quanchen Zhang & Yongfang Xia & Zude Cheng & Xin Quan, 2024. "DEM-CFD Simulation Analysis of Heat Transfer Characteristics for Hydrogen Flow in Randomly Packed Beds," Energies, MDPI, vol. 17(9), pages 1-24, May.
    4. Leilei Du & Fankun Zheng & Bo Gao & Mona Gad & Delin Li & Ning Zhang, 2024. "Numerical Investigation of Rotor and Stator Matching Mode on the Complex Flow Field and Pressure Pulsation of a Vaned Centrifugal Pump," Energies, MDPI, vol. 17(10), pages 1-18, May.
    5. Li, Lin & Lu, Bin & Xu, Weixin & Wang, Chengyan & Wu, Jiafeng & Tan, Dapeng, 2024. "Dynamic behaviors of multiphase vortex-induced vibration for hydropower energy conversion," Energy, Elsevier, vol. 308(C).
    6. François Delcourt & Abdelkader Izerroukyene & Damien Méresse & David Uystepruyst & François Beaubert & Céline Morin, 2024. "Experimental Study of Pollutant Emissions from Biomass Combustion and Modeling of PM Transportation," Energies, MDPI, vol. 17(11), pages 1-15, May.
    7. Li, Lin & Li, Qihan & Ni, Yesha & Wang, Chengyan & Tan, Yunfeng & Tan, Dapeng, 2024. "Critical penetrating vibration evolution behaviors of the gas-liquid coupled vortex flow," Energy, Elsevier, vol. 292(C).
    8. Izabela Wardach-Świȩcicka & Dariusz Kardaś, 2024. "Biomass Moving Bed Combustion Analysis via Two-Way Coupling of Solid–Fluid Interactions Using Discrete Element Method and Computational Fluid Dynamics Method," Energies, MDPI, vol. 17(14), pages 1-26, July.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Chen, Lin & Yu, Wentao & Cheng, Guoyang & Wang, Jierui, 2023. "State-of-charge estimation of lithium-ion batteries based on fractional-order modeling and adaptive square-root cubature Kalman filter," Energy, Elsevier, vol. 271(C).
    2. Guo, Fei & Wu, Xiongwei & Liu, Lili & Ye, Jilei & Wang, Tao & Fu, Lijun & Wu, Yuping, 2023. "Prediction of remaining useful life and state of health of lithium batteries based on time series feature and Savitzky-Golay filter combined with gated recurrent unit neural network," Energy, Elsevier, vol. 270(C).
    3. Anne Christine Lusk & Xin Li & Qiming Liu, 2023. "If the Government Pays for Full Home-Charger Installation, Would Affordable-Housing and Middle-Income Residents Buy Electric Vehicles?," Sustainability, MDPI, vol. 15(5), pages 1-26, March.
    4. Pan, Yue & Kong, Xiangdong & Yuan, Yuebo & Sun, Yukun & Han, Xuebing & Yang, Hongxin & Zhang, Jianbiao & Liu, Xiaoan & Gao, Panlong & Li, Yihui & Lu, Languang & Ouyang, Minggao, 2023. "Detecting the foreign matter defect in lithium-ion batteries based on battery pilot manufacturing line data analyses," Energy, Elsevier, vol. 262(PB).
    5. Lipeng Xu & Chongwang Tian & Chunjiang Bao & Jinsheng Zhao & Xuning Leng, 2023. "Improving the Electrochemical Performance of Core–Shell LiNi 0.8 Co 0.1 Mn 0.1 O 2 Cathode Materials Using Environmentally Friendly Phase Structure Control Process," Energies, MDPI, vol. 16(10), pages 1-17, May.
    6. Liming Deng & Wenjing Shen & Kangkang Xu & Xuhui Zhang, 2024. "An Adaptive Modeling Method for the Prognostics of Lithium-Ion Batteries on Capacity Degradation and Regeneration," Energies, MDPI, vol. 17(7), pages 1-15, April.
    7. Chang, Chun & Wu, Yutong & Jiang, Jiuchun & Jiang, Yan & Tian, Aina & Li, Taiyu & Gao, Yang, 2022. "Prognostics of the state of health for lithium-ion battery packs in energy storage applications," Energy, Elsevier, vol. 239(PB).
    8. Hongxia Chen & Xiaoyue Liu & Jeongsoo Yu & Kazuaki Okubo, 2025. "Residual Performance Evaluation of Electric Vehicle Batteries: Focusing on the Analysis Results of a Social Survey of Vehicle Owners," Sustainability, MDPI, vol. 17(10), pages 1-19, May.
    9. Pan, Rui & Liu, Tongshen & Huang, Wei & Wang, Yuxin & Yang, Duo & Chen, Jie, 2023. "State of health estimation for lithium-ion batteries based on two-stage features extraction and gradient boosting decision tree," Energy, Elsevier, vol. 285(C).
    10. Lei, Deyong & Wang, Yun & Fu, Jingfei & Zhu, Xiaobao & Shi, Jing & Wang, Yachao, 2024. "Electrochemical-thermal analysis of large-sized lithium-ion batteries: Influence of cell thickness and cooling strategy in charging," Energy, Elsevier, vol. 307(C).
    11. Fu, Shiyi & Tao, Shengyu & Fan, Hongtao & He, Kun & Liu, Xutao & Tao, Yulin & Zuo, Junxiong & Zhang, Xuan & Wang, Yu & Sun, Yaojie, 2024. "Data-driven capacity estimation for lithium-ion batteries with feature matching based transfer learning method," Applied Energy, Elsevier, vol. 353(PA).
    12. Jin, Haiyan & Ru, Rui & Cai, Lei & Meng, Jinhao & Wang, Bin & Peng, Jichang & Yang, Shengxiang, 2025. "A synthetic data generation method and evolutionary transformer model for degradation trajectory prediction in lithium-ion batteries," Applied Energy, Elsevier, vol. 377(PD).
    13. Baldassarre, Brian, 2025. "Circular economy for resource security in the European Union (EU): Case study, research framework, and future directions," Ecological Economics, Elsevier, vol. 227(C).
    14. Li, Li & Ling, Lei & Xie, Yajun & Zhou, Wencai & Wang, Tianbo & Zhang, Lanchun & Bei, Shaoyi & Zheng, Keqing & Xu, Qiang, 2023. "Comparative study of thermal management systems with different cooling structures for cylindrical battery modules: Side-cooling vs. terminal-cooling," Energy, Elsevier, vol. 274(C).
    15. Wei, Meng & Balaya, Palani & Ye, Min & Song, Ziyou, 2022. "Remaining useful life prediction for 18650 sodium-ion batteries based on incremental capacity analysis," Energy, Elsevier, vol. 261(PA).
    16. Sai Vinayak Ganesh & Matilde D’Arpino, 2023. "Critical Comparison of Li-Ion Aging Models for Second Life Battery Applications," Energies, MDPI, vol. 16(7), pages 1-23, March.
    17. Wang, Anci & Yin, Xiang & Xin, Zhicheng & Cao, Feng & Wu, Zan & Sundén, Bengt & Xiao, Di, 2023. "Performance optimization of electric vehicle battery thermal management based on the transcritical CO2 system," Energy, Elsevier, vol. 266(C).
    18. Zhang, Furen & Lu, Fu & Liang, Beibei & Zhu, Yilin & Gou, Huan & Xiao, Kang & He, Yanxiao, 2023. "Thermal performance analysis of a new type of branch-fin enhanced battery thermal management PCM module," Renewable Energy, Elsevier, vol. 206(C), pages 1049-1063.
    19. Shan, Shuai & Li, Li & Xu, Qiang & Ling, Lei & Xie, Yajun & Wang, Hongkang & Zheng, Keqing & Zhang, Lanchun & Bei, Shaoyi, 2023. "Numerical investigation of a compact and lightweight thermal management system with axially mounted cooling tubes for cylindrical lithium-ion battery module," Energy, Elsevier, vol. 274(C).
    20. Li, Yichao & Ma, Chen & Liu, Kailong & Chang, Long & Zhang, Chenghui & Duan, Bin, 2024. "A novel joint estimation for core temperature and state of charge of lithium-ion battery based on classification approach and convolutional neural network," Energy, Elsevier, vol. 308(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:292:y:2024:i:c:s0360544224002469. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.