IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v251y2022ics0360544222007575.html
   My bibliography  Save this article

Natural gas reforming in thermochemical waste-heat recuperation systems: A review

Author

Listed:
  • Pashchenko, Dmitry

Abstract

This article summarizes researches on thermochemical waste-heat recuperation (TCR) systems based on natural gas reforming. It includes the results of an industrial application, experimental lab tests, and simulation of TCR for various fuel-consuming equipment. A classification of thermochemical recuperation systems is proposed. In this review, thermochemical recuperation of different types of waste-heat such as exhaust gas, molten slag, elements of thermal protection has been considered. The TCR systems based on various reactions of methane reforming (with steam, carbon dioxide, a mixture of steam and carbon dioxide, steam and flue gases, a mixture of steam and oxygen) are summarized. After analyzing the articles on thermochemical recuperation, a flowchart of tasks for the TCR study was proposed. This flowchart can virtually be divided into six blocks: thermodynamic analysis; TCR configuration; heat and mass transfer in the reformer; catalysts design; synthesis gas combustion; experimental testing and industry application. The analyzed TCR systems perform the traditional function of ensuring waste-heat recovery and allow the production of fuel with superior characteristics containing molecular hydrogen. As a result, it becomes possible to use primary hydrocarbon fuel and hydrogen-rich gas – products of endothermic reforming. Considering, the global trend of using hydrogen as an energy source, the production of hydrogen at the equipment where it is consumed (on-board hydrogen production system) could use the TCR systems with endothermic hydrocarbon fuel reforming. According to this statement, analysis has been made on the impact of TCR on the emission of NOx and CO2, when synthesis gas after TCR systems is used. TCR based on steam methane reforming can be considered as ultralow NOx emission technology for gas turbine application.

Suggested Citation

  • Pashchenko, Dmitry, 2022. "Natural gas reforming in thermochemical waste-heat recuperation systems: A review," Energy, Elsevier, vol. 251(C).
  • Handle: RePEc:eee:energy:v:251:y:2022:i:c:s0360544222007575
    DOI: 10.1016/j.energy.2022.123854
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544222007575
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2022.123854?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Guoqiang Wang & Feng Wang & Bohong Chen, 2020. "Performance Study on Methanol Steam Reforming Rib Micro-Reactor with Waste Heat Recovery," Energies, MDPI, vol. 13(7), pages 1-18, March.
    2. Bai, Zhang & Liu, Qibin & Lei, Jing & Jin, Hongguang, 2018. "Investigation on the mid-temperature solar thermochemical power generation system with methanol decomposition," Applied Energy, Elsevier, vol. 217(C), pages 56-65.
    3. Taamallah, S. & Vogiatzaki, K. & Alzahrani, F.M. & Mokheimer, E.M.A. & Habib, M.A. & Ghoniem, A.F., 2015. "Fuel flexibility, stability and emissions in premixed hydrogen-rich gas turbine combustion: Technology, fundamentals, and numerical simulations," Applied Energy, Elsevier, vol. 154(C), pages 1020-1047.
    4. Tola, Vittorio & Lonis, Francesco, 2021. "Low CO2 emissions chemically recuperated gas turbines fed by renewable methanol," Applied Energy, Elsevier, vol. 298(C).
    5. Verkhivker, Gregoriy & Kravchenko, Vladimir, 2004. "The use of chemical recuperation of heat in a power plant," Energy, Elsevier, vol. 29(3), pages 379-388.
    6. Saidur, R. & Rezaei, M. & Muzammil, W.K. & Hassan, M.H. & Paria, S. & Hasanuzzaman, M., 2012. "Technologies to recover exhaust heat from internal combustion engines," Renewable and Sustainable Energy Reviews, Elsevier, vol. 16(8), pages 5649-5659.
    7. Renzi, Massimiliano & Patuzzi, Francesco & Baratieri, Marco, 2017. "Syngas feed of micro gas turbines with steam injection: Effects on performance, combustion and pollutants formation," Applied Energy, Elsevier, vol. 206(C), pages 697-707.
    8. Pashchenko, Dmitry, 2018. "First law energy analysis of thermochemical waste-heat recuperation by steam methane reforming," Energy, Elsevier, vol. 143(C), pages 478-487.
    9. Popov, S.K. & Svistunov, I.N. & Garyaev, A.B. & Serikov, E.A. & Temyrkanova, E.K., 2017. "The use of thermochemical recuperation in an industrial plant," Energy, Elsevier, vol. 127(C), pages 44-51.
    10. Gaber, Christian & Demuth, Martin & Prieler, René & Schluckner, Christoph & Schroettner, Hartmuth & Fitzek, Harald & Hochenauer, Christoph, 2019. "Experimental investigation of thermochemical regeneration using oxy-fuel exhaust gases," Applied Energy, Elsevier, vol. 236(C), pages 1115-1124.
    11. Xiao, Gang & Yang, Tianfeng & Liu, Huanlei & Ni, Dong & Ferrari, Mario Luigi & Li, Mingchun & Luo, Zhongyang & Cen, Kefa & Ni, Mingjiang, 2017. "Recuperators for micro gas turbines: A review," Applied Energy, Elsevier, vol. 197(C), pages 83-99.
    12. Wachter, Philipp & Gaber, Christian & Demuth, Martin & Hochenauer, Christoph, 2020. "Experimental investigation of tri-reforming on a stationary, recuperative TCR-reformer applied to an oxy-fuel combustion of natural gas, using a Ni-catalyst," Energy, Elsevier, vol. 212(C).
    13. Pashchenko, Dmitry, 2021. "Industrial furnaces with thermochemical waste-heat recuperation by coal gasification," Energy, Elsevier, vol. 221(C).
    14. Gaber, Christian & Demuth, Martin & Prieler, René & Schluckner, Christoph & Hochenauer, Christoph, 2018. "An experimental study of a thermochemical regeneration waste heat recovery process using a reformer unit," Energy, Elsevier, vol. 155(C), pages 381-391.
    15. Karyeyen, Serhat & Feser, Joseph S. & Gupta, Ashwani K., 2019. "Swirl assisted distributed combustion behavior using hydrogen-rich gaseous fuels," Applied Energy, Elsevier, vol. 251(C), pages 1-1.
    16. Sadeghi, Mohsen & Chitsaz, Ata & Marivani, Parisa & Yari, Mortaza & Mahmoudi, S.M.S., 2020. "Effects of thermophysical and thermochemical recuperation on the performance of combined gas turbine and organic rankine cycle power generation system: Thermoeconomic comparison and multi-objective op," Energy, Elsevier, vol. 210(C).
    17. Guteša Božo, M. & Vigueras-Zuniga, MO. & Buffi, M. & Seljak, T. & Valera-Medina, A., 2019. "Fuel rich ammonia-hydrogen injection for humidified gas turbines," Applied Energy, Elsevier, vol. 251(C), pages 1-1.
    18. Poran, Arnon & Tartakovsky, Leonid, 2015. "Energy efficiency of a direct-injection internal combustion engine with high-pressure methanol steam reforming," Energy, Elsevier, vol. 88(C), pages 506-514.
    19. Flórez-Orrego, Daniel & Nascimento Silva, Fernanda & de Oliveira Junior, Silvio, 2019. "Syngas production with thermo-chemically recuperated gas expansion systems: An exergy analysis and energy integration study," Energy, Elsevier, vol. 178(C), pages 293-308.
    20. Poran, A. & Tartakovsky, L., 2017. "Performance and emissions of a direct injection internal combustion engine devised for joint operation with a high-pressure thermochemical recuperation system," Energy, Elsevier, vol. 124(C), pages 214-226.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Bai, Zhang & Yuan, Yu & Kong, Debin & Zhou, Shengdong & Li, Qi & Wang, Shuoshuo, 2023. "Potential of applying the thermochemical recuperation in combined cooling, heating and power generation: Off-design operation performance," Applied Energy, Elsevier, vol. 348(C).
    2. Pashchenko, Dmitry & Mustafin, Ravil & Karpilov, Igor, 2022. "Thermochemical recuperation by steam methane reforming as an efficient alternative to steam injection in the gas turbines," Energy, Elsevier, vol. 258(C).
    3. Shuguang Liu & Jiayi Wang & Yin Long, 2023. "Research into the Spatiotemporal Characteristics and Influencing Factors of Technological Innovation in China’s Natural Gas Industry from the Perspective of Energy Transition," Sustainability, MDPI, vol. 15(9), pages 1-34, April.
    4. Pashchenko, Dmitry, 2023. "Hydrogen-rich gas as a fuel for the gas turbines: A pathway to lower CO2 emission," Renewable and Sustainable Energy Reviews, Elsevier, vol. 173(C).
    5. Liaw, Kim Leong & Ong, Khai Chuin & Mohd Ali Zar, Muhammad Aliff B. & Lai, Wen Kang & Muhammad, M. Fadhli B. & Firmansyah, & Kurnia, Jundika C., 2023. "Experimental and numerical investigation of an innovative non-combustion impulse gas turbine for micro-scale electricity generation," Energy, Elsevier, vol. 266(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Pashchenko, Dmitry, 2023. "Hydrogen-rich gas as a fuel for the gas turbines: A pathway to lower CO2 emission," Renewable and Sustainable Energy Reviews, Elsevier, vol. 173(C).
    2. Pashchenko, Dmitry, 2020. "A heat recovery rate of the thermochemical waste-heat recuperation systems based on experimental prediction," Energy, Elsevier, vol. 198(C).
    3. Pashchenko, Dmitry, 2019. "Pressure drop in the thermochemical recuperators filled with the catalysts of various shapes: A combined experimental and numerical investigation," Energy, Elsevier, vol. 166(C), pages 462-470.
    4. Pashchenko, Dmitry & Mustafin, Ravil & Karpilov, Igor, 2022. "Thermochemical recuperation by steam methane reforming as an efficient alternative to steam injection in the gas turbines," Energy, Elsevier, vol. 258(C).
    5. Pashchenko, Dmitry, 2021. "Industrial furnaces with thermochemical waste-heat recuperation by coal gasification," Energy, Elsevier, vol. 221(C).
    6. Wachter, Philipp & Gaber, Christian & Demuth, Martin & Hochenauer, Christoph, 2020. "Experimental investigation of tri-reforming on a stationary, recuperative TCR-reformer applied to an oxy-fuel combustion of natural gas, using a Ni-catalyst," Energy, Elsevier, vol. 212(C).
    7. Pashchenko, Dmitry, 2019. "Combined methane reforming with a mixture of methane combustion products and steam over a Ni-based catalyst: An experimental and thermodynamic study," Energy, Elsevier, vol. 185(C), pages 573-584.
    8. Pashchenko, Dmitry & Mustafin, Ravil & Karpilov, Igor, 2022. "Ammonia-fired chemically recuperated gas turbine: Thermodynamic analysis of cycle and recuperation system," Energy, Elsevier, vol. 252(C).
    9. Yuan, Yu & Bai, Zhang & Zhou, Shengdong & Zheng, Bo & Hu, Wenxin, 2022. "Potential of applying the thermochemical recuperation in combined cooling, heating and power generation: Flexible demand response characteristics," Applied Energy, Elsevier, vol. 325(C).
    10. Oleksandr Cherednichenko & Valerii Havrysh & Vyacheslav Shebanin & Antonina Kalinichenko & Grzegorz Mentel & Joanna Nakonieczny, 2020. "Local Green Power Supply Plants Based on Alcohol Regenerative Gas Turbines: Economic and Environmental Aspects," Energies, MDPI, vol. 13(9), pages 1-20, May.
    11. Pashchenko, Dmitry, 2018. "First law energy analysis of thermochemical waste-heat recuperation by steam methane reforming," Energy, Elsevier, vol. 143(C), pages 478-487.
    12. Rami Y. Dahham & Haiqiao Wei & Jiaying Pan, 2022. "Improving Thermal Efficiency of Internal Combustion Engines: Recent Progress and Remaining Challenges," Energies, MDPI, vol. 15(17), pages 1-60, August.
    13. Pashchenko, Dmitry & Makarov, Ivan, 2021. "Carbon deposition in steam methane reforming over a Ni-based catalyst: Experimental and thermodynamic analysis," Energy, Elsevier, vol. 222(C).
    14. Gaber, Christian & Demuth, Martin & Prieler, René & Schluckner, Christoph & Schroettner, Hartmuth & Fitzek, Harald & Hochenauer, Christoph, 2019. "Experimental investigation of thermochemical regeneration using oxy-fuel exhaust gases," Applied Energy, Elsevier, vol. 236(C), pages 1115-1124.
    15. Sun, Yuze & Rao, Zhuming & Zhao, Dan & Wang, Bing & Sun, Dakun & Sun, Xiaofeng, 2020. "Characterizing nonlinear dynamic features of self-sustained thermoacoustic oscillations in a premixed swirling combustor," Applied Energy, Elsevier, vol. 264(C).
    16. Yilmaz, Harun & Yilmaz, Ilker, 2019. "Combustion and emission characteristics of premixed CNG/H2/CO/CO2 blending synthetic gas flames in a combustor with variable geometric swirl number," Energy, Elsevier, vol. 172(C), pages 117-133.
    17. Bai, Zhang & Yuan, Yu & Kong, Debin & Zhou, Shengdong & Li, Qi & Wang, Shuoshuo, 2023. "Potential of applying the thermochemical recuperation in combined cooling, heating and power generation: Off-design operation performance," Applied Energy, Elsevier, vol. 348(C).
    18. Mustafa Alnaeli & Mohammad Alnajideen & Rukshan Navaratne & Hao Shi & Pawel Czyzewski & Ping Wang & Sven Eckart & Ali Alsaegh & Ali Alnasif & Syed Mashruk & Agustin Valera Medina & Philip John Bowen, 2023. "High-Temperature Materials for Complex Components in Ammonia/Hydrogen Gas Turbines: A Critical Review," Energies, MDPI, vol. 16(19), pages 1-46, October.
    19. Carminati, Hudson Bolsoni & de Medeiros, José Luiz & Araújo, Ofélia de Queiroz F., 2021. "Sustainable Gas-to-Wire via dry reforming of carbonated natural gas: Ionic-liquid pre-combustion capture and thermodynamic efficiency," Renewable and Sustainable Energy Reviews, Elsevier, vol. 151(C).
    20. Sheng Su & Yunshan Ge & Xin Wang & Mengzhu Zhang & Lijun Hao & Jianwei Tan & Fulu Shi & Dongdong Guo & Zhengjun Yang, 2020. "Evaluating the In-Service Emissions of High-Mileage Dedicated Methanol-Fueled Passenger Cars: Regulated and Unregulated Emissions," Energies, MDPI, vol. 13(11), pages 1-15, May.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:251:y:2022:i:c:s0360544222007575. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.