IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v168y2019icp358-369.html
   My bibliography  Save this article

Harvesting waste heat from cement kiln shell by thermoelectric system

Author

Listed:
  • Mirhosseini, Mojtaba
  • Rezania, Alireza
  • Rosendahl, Lasse

Abstract

Waste heat recovery in high temperature industries such as cement factory has undeniable benefits. In this study, an annular panel is considered as the thermal absorber around the external surface of the kiln at the location with highest surface temperature along kiln. By using a comprehensive numerical simulation, the temperature on the absorber is obtained and utilized as the hot side boundary condition of thermoelectric generator (TEG) system. For efficient design of the thermoelectric unit on outer surface of the absorber, effect of critical parameters such as thermoelectric leg length and fill factor are studied. Two different thermoelectric materials, bismuth telluride (Bi2Te3) and β-phase zinc antimonide (Zn4Sb3), efficient over different ranges of temperature are considered in order to evaluate electrical power output and performance of the system. Matched power output and conversion efficiency of the system are investigated. A double-objective optimization is carried out to minimize cost per power. The results show, the optimum leg length obtained by analysing cost per power ratio is shorter than the leg length corresponding to the maximum peak power output at a fixed fill factor. Zn4Sb3 shows higher conversion efficiency at maximum peak power output than Bi2Te3, except for fill factor of 0.01.

Suggested Citation

  • Mirhosseini, Mojtaba & Rezania, Alireza & Rosendahl, Lasse, 2019. "Harvesting waste heat from cement kiln shell by thermoelectric system," Energy, Elsevier, vol. 168(C), pages 358-369.
    • Handle: RePEc:eee:energy:v:168:y:2019:i:c:p:358-369
    DOI: 10.1016/j.energy.2018.11.109
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S036054421832320X
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2018.11.109?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Taner, Tolga & Sivrioglu, Mecit, 2015. "Energy–exergy analysis and optimisation of a model sugar factory in Turkey," Energy, Elsevier, vol. 93(P1), pages 641-654.
    2. LeBlanc, Saniya & Yee, Shannon K. & Scullin, Matthew L. & Dames, Chris & Goodson, Kenneth E., 2014. "Material and manufacturing cost considerations for thermoelectrics," Renewable and Sustainable Energy Reviews, Elsevier, vol. 32(C), pages 313-327.
    3. Su, Hetao & Zhou, Fubao & Qi, Haining & Li, Jinshi, 2017. "Design for thermoelectric power generation using subsurface coal fires," Energy, Elsevier, vol. 140(P1), pages 929-940.
    4. Kabir, G. & Abubakar, A.I. & El-Nafaty, U.A., 2010. "Energy audit and conservation opportunities for pyroprocessing unit of a typical dry process cement plant," Energy, Elsevier, vol. 35(3), pages 1237-1243.
    5. Karellas, S. & Leontaritis, A.-D. & Panousis, G. & Bellos, E. & Kakaras, E., 2013. "Energetic and exergetic analysis of waste heat recovery systems in the cement industry," Energy, Elsevier, vol. 58(C), pages 147-156.
    6. Taner, Tolga, 2018. "Energy and exergy analyze of PEM fuel cell: A case study of modeling and simulations," Energy, Elsevier, vol. 143(C), pages 284-294.
    7. Zeb, K. & Ali, S.M. & Khan, B. & Mehmood, C.A. & Tareen, N. & Din, W. & Farid, U. & Haider, A., 2017. "A survey on waste heat recovery: Electric power generation and potential prospects within Pakistan," Renewable and Sustainable Energy Reviews, Elsevier, vol. 75(C), pages 1142-1155.
    8. Unknown, 2016. "Energy for Sustainable Development," Conference Proceedings 253270, Guru Arjan Dev Institute of Development Studies (IDSAsr).
    9. Rezania, A. & Rosendahl, L.A., 2017. "Feasibility and parametric evaluation of hybrid concentrated photovoltaic-thermoelectric system," Applied Energy, Elsevier, vol. 187(C), pages 380-389.
    10. Taner, Tolga & Sivrioglu, Mecit, 2017. "A techno-economic & cost analysis of a turbine power plant: A case study for sugar plant," Renewable and Sustainable Energy Reviews, Elsevier, vol. 78(C), pages 722-730.
    11. Mojtaba Mirhosseini & Alireza Rezaniakolaei & Lasse Rosendahl, 2018. "Numerical Study on Heat Transfer to an Arc Absorber Designed for a Waste Heat Recovery System around a Cement Kiln," Energies, MDPI, vol. 11(3), pages 1-16, March.
    12. Bastos, João Pedro & Cunha, Gabriel & Barroso, Luiz Augusto & Aquino, Thereza, 2018. "Reliability mechanism design: An economic approach to enhance adequate remuneration and enable efficient expansion," Energy, Elsevier, vol. 158(C), pages 1150-1159.
    13. Dunham, Marc T. & Barako, Michael T. & LeBlanc, Saniya & Asheghi, Mehdi & Chen, Baoxing & Goodson, Kenneth E., 2015. "Power density optimization for micro thermoelectric generators," Energy, Elsevier, vol. 93(P2), pages 2006-2017.
    14. Zhu, Wei & Deng, Yuan & Wang, Yao & Shen, Shengfei & Gulfam, Raza, 2016. "High-performance photovoltaic-thermoelectric hybrid power generation system with optimized thermal management," Energy, Elsevier, vol. 100(C), pages 91-101.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Mohamed R. Gomaa & Talib K. Murtadha & Ahmad Abu-jrai & Hegazy Rezk & Moath A. Altarawneh & Abdullah Marashli, 2022. "Experimental Investigation on Waste Heat Recovery from a Cement Factory to Enhance Thermoelectric Generation," Sustainability, MDPI, vol. 14(16), pages 1-18, August.
    2. Sadeq Hooshmand Zaferani & Mehdi Jafarian & Daryoosh Vashaee & Reza Ghomashchi, 2021. "Thermal Management Systems and Waste Heat Recycling by Thermoelectric Generators—An Overview," Energies, MDPI, vol. 14(18), pages 1-21, September.
    3. Liu, H.R. & Li, B.J. & Hua, L.J. & Wang, R.Z., 2022. "Designing thermoelectric self-cooling system for electronic devices: Experimental investigation and model validation," Energy, Elsevier, vol. 243(C).
    4. Karami Rad, Meysam & Rezania, Alireza & Omid, Mahmoud & Rajabipour, Ali & Rosendahl, Lasse, 2019. "Study on material properties effect for maximization of thermoelectric power generation," Renewable Energy, Elsevier, vol. 138(C), pages 236-242.
    5. Mohammadnia, Ali & Ziapour, Behrooz M. & Sedaghati, Farzad & Rosendahl, Lasse & Rezania, Alireza, 2021. "Fan operating condition effect on performance of self- cooling thermoelectric generator system," Energy, Elsevier, vol. 224(C).
    6. Yousefi, Esmaeil & Nejad, Ali Abbas & Rezania, Alireza, 2022. "Higher power output in thermoelectric generator integrated with phase change material and metal foams under transient boundary condition," Energy, Elsevier, vol. 256(C).
    7. Zhu, WenChao & Yang, Wenlong & Yang, Yang & Li, Yang & Li, Hao & Shi, Ying & Yan, Yonggao & Xie, Changjun, 2022. "Economic configuration optimization of onboard annual thermoelectric generators under multiple operating conditions," Renewable Energy, Elsevier, vol. 197(C), pages 486-499.
    8. F. P. Brito & João Silva Peixoto & Jorge Martins & António P. Gonçalves & Loucas Louca & Nikolaos Vlachos & Theodora Kyratsi, 2021. "Analysis and Design of a Silicide-Tetrahedrite Thermoelectric Generator Concept Suitable for Large-Scale Industrial Waste Heat Recovery," Energies, MDPI, vol. 14(18), pages 1-21, September.
    9. Marenco-Porto, Carlos A. & Fierro, José J. & Nieto-Londoño, César & Lopera, Leonardo & Escudero-Atehortua, Ana & Giraldo, Mauricio & Jouhara, Hussam, 2023. "Potential savings in the cement industry using waste heat recovery technologies," Energy, Elsevier, vol. 279(C).
    10. Golmohamadi, Hessam, 2022. "Demand-side management in industrial sector: A review of heavy industries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 156(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Fan, Feilong & Huang, Wentao & Tai, Nengling & Zheng, Xiaodong & Hu, Yan & Ma, Zhoujun, 2018. "A conditional depreciation balancing strategy for the equitable operation of extended hybrid energy storage systems," Applied Energy, Elsevier, vol. 228(C), pages 1937-1952.
    2. Singh, Gurjeet & Singh, P.J. & Tyagi, V.V. & Barnwal, P. & Pandey, A.K., 2019. "Exergy and thermo-economic analysis of ghee production plant in dairy industry," Energy, Elsevier, vol. 167(C), pages 602-618.
    3. Wang, Bin & Ma, Guangliang & Xu, Dan & Zhang, Le & Zhou, Jiahui, 2018. "Switching sliding-mode control strategy based on multi-type restrictive condition for voltage control of buck converter in auxiliary energy source," Applied Energy, Elsevier, vol. 228(C), pages 1373-1384.
    4. Zhu, WenChao & Yang, Wenlong & Yang, Yang & Li, Yang & Li, Hao & Shi, Ying & Yan, Yonggao & Xie, Changjun, 2022. "Economic configuration optimization of onboard annual thermoelectric generators under multiple operating conditions," Renewable Energy, Elsevier, vol. 197(C), pages 486-499.
    5. de Rubeis, Tullio & Nardi, Iole & Ambrosini, Dario & Paoletti, Domenica, 2018. "Is a self-sufficient building energy efficient? Lesson learned from a case study in Mediterranean climate," Applied Energy, Elsevier, vol. 218(C), pages 131-145.
    6. Mahdis sadat Jalaee & Alireza Shakibaei & Amin GhasemiNejad & Sayyed Abdolmajid Jalaee & Reza Derakhshani, 2021. "A Novel Computational Intelligence Approach for Coal Consumption Forecasting in Iran," Sustainability, MDPI, vol. 13(14), pages 1-16, July.
    7. Ghalandari, Vahab & Majd, Mahdieh Mozaffari & Golestanian, Amir, 2019. "Energy audit for pyro-processing unit of a new generation cement plant and feasibility study for recovering waste heat: A case study," Energy, Elsevier, vol. 173(C), pages 833-843.
    8. Ravi Anant Kishore & Roop L. Mahajan & Shashank Priya, 2018. "Combinatory Finite Element and Artificial Neural Network Model for Predicting Performance of Thermoelectric Generator," Energies, MDPI, vol. 11(9), pages 1-17, August.
    9. Sadeq Hooshmand Zaferani & Mehdi Jafarian & Daryoosh Vashaee & Reza Ghomashchi, 2021. "Thermal Management Systems and Waste Heat Recycling by Thermoelectric Generators—An Overview," Energies, MDPI, vol. 14(18), pages 1-21, September.
    10. He, Y. & Tao, Y.B. & Ye, H., 2023. "Periodic energy transmission and regulation of photovoltaic-phase change material-thermoelectric coupled system under space conditions," Energy, Elsevier, vol. 263(PC).
    11. He, Y. & Tao, Y.B. & Zhao, C.Y. & Yu, X.K., 2022. "Structure parameter analysis and optimization of photovoltaic-phase change material-thermoelectric coupling system under space conditions," Renewable Energy, Elsevier, vol. 200(C), pages 320-333.
    12. Hafiz, Faeza & Rodrigo de Queiroz, Anderson & Fajri, Poria & Husain, Iqbal, 2019. "Energy management and optimal storage sizing for a shared community: A multi-stage stochastic programming approach," Applied Energy, Elsevier, vol. 236(C), pages 42-54.
    13. Rezania, A. & Rosendahl, L.A., 2017. "Feasibility and parametric evaluation of hybrid concentrated photovoltaic-thermoelectric system," Applied Energy, Elsevier, vol. 187(C), pages 380-389.
    14. Hegazy Rezk & Ziad Mohammed Ali & Omer Abdalla & Obai Younis & Mohamed Ramadan Gomaa & Mauia Hashim, 2019. "Hybrid Moth-Flame Optimization Algorithm and Incremental Conductance for Tracking Maximum Power of Solar PV/Thermoelectric System under Different Conditions," Mathematics, MDPI, vol. 7(10), pages 1-21, September.
    15. Contento, Gaetano & Lorenzi, Bruno & Rizzo, Antonella & Narducci, Dario, 2017. "Efficiency enhancement of a-Si and CZTS solar cells using different thermoelectric hybridization strategies," Energy, Elsevier, vol. 131(C), pages 230-238.
    16. Paolo Postiglione & Alfredo Cartone & Domenica Panzera, 2020. "Economic Convergence in EU NUTS 3 Regions: A Spatial Econometric Perspective," Sustainability, MDPI, vol. 12(17), pages 1-17, August.
    17. Dogbe, Eunice Sefakor & Mandegari, Mohsen A. & Görgens, Johann F., 2018. "Exergetic diagnosis and performance analysis of a typical sugar mill based on Aspen Plus® simulation of the process," Energy, Elsevier, vol. 145(C), pages 614-625.
    18. Yin, Qian & Du, Wen-Jing & Ji, Xing-Lin & Cheng, Lin, 2016. "Optimization design and economic analyses of heat recovery exchangers on rotary kilns," Applied Energy, Elsevier, vol. 180(C), pages 743-756.
    19. Zhang, Shuang & Zhao, Tao & Xie, Bai-Chen, 2018. "What is the optimal power generation mix of China? An empirical analysis using portfolio theory," Applied Energy, Elsevier, vol. 229(C), pages 522-536.
    20. Xin, Shuaishuai & Shen, Jianguo & Liu, Guocheng & Chen, Qinghua & Xiao, Zhou & Zhang, Guodong & Xin, Yanjun, 2020. "High electricity generation and COD removal from cattle wastewater in microbial fuel cells with 3D air cathode employed non-precious Cu2O/reduced graphene oxide as cathode catalyst," Energy, Elsevier, vol. 196(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:168:y:2019:i:c:p:358-369. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.