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Harvesting waste heat from cement kiln shell by thermoelectric system

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  • Mirhosseini, Mojtaba
  • Rezania, Alireza
  • Rosendahl, Lasse

Abstract

Waste heat recovery in high temperature industries such as cement factory has undeniable benefits. In this study, an annular panel is considered as the thermal absorber around the external surface of the kiln at the location with highest surface temperature along kiln. By using a comprehensive numerical simulation, the temperature on the absorber is obtained and utilized as the hot side boundary condition of thermoelectric generator (TEG) system. For efficient design of the thermoelectric unit on outer surface of the absorber, effect of critical parameters such as thermoelectric leg length and fill factor are studied. Two different thermoelectric materials, bismuth telluride (Bi2Te3) and β-phase zinc antimonide (Zn4Sb3), efficient over different ranges of temperature are considered in order to evaluate electrical power output and performance of the system. Matched power output and conversion efficiency of the system are investigated. A double-objective optimization is carried out to minimize cost per power. The results show, the optimum leg length obtained by analysing cost per power ratio is shorter than the leg length corresponding to the maximum peak power output at a fixed fill factor. Zn4Sb3 shows higher conversion efficiency at maximum peak power output than Bi2Te3, except for fill factor of 0.01.

Suggested Citation

  • Mirhosseini, Mojtaba & Rezania, Alireza & Rosendahl, Lasse, 2019. "Harvesting waste heat from cement kiln shell by thermoelectric system," Energy, Elsevier, vol. 168(C), pages 358-369.
    • Handle: RePEc:eee:energy:v:168:y:2019:i:c:p:358-369
    DOI: 10.1016/j.energy.2018.11.109
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    2. Yousefi, Esmaeil & Nejad, Ali Abbas & Rezania, Alireza, 2022. "Higher power output in thermoelectric generator integrated with phase change material and metal foams under transient boundary condition," Energy, Elsevier, vol. 256(C).
    3. Liu, Xinxin & Wang, Ke & Shen, Zuguo, 2024. "A novel strategy of inserting radiation shields to enhance the performance of thermoelectric generator systems for industrial high-temperature heat recovery," Energy, Elsevier, vol. 301(C).
    4. Sadeq Hooshmand Zaferani & Mehdi Jafarian & Daryoosh Vashaee & Reza Ghomashchi, 2021. "Thermal Management Systems and Waste Heat Recycling by Thermoelectric Generators—An Overview," Energies, MDPI, vol. 14(18), pages 1-21, September.
    5. Liu, H.R. & Li, B.J. & Hua, L.J. & Wang, R.Z., 2022. "Designing thermoelectric self-cooling system for electronic devices: Experimental investigation and model validation," Energy, Elsevier, vol. 243(C).
    6. Huang, Xiao-Yan & Zhou, Ze-Yu & Shu, Zheng-Yu & Cai, Yang & Lv, You & Wang, Wei-Wei & Zhao, Fu-Yun, 2024. "A phase change material based annular thermoelectric energy harvester from ambient temperature fluctuations: Transient modeling and critical characteristics," Renewable Energy, Elsevier, vol. 222(C).
    7. Zhu, WenChao & Yang, Wenlong & Yang, Yang & Li, Yang & Li, Hao & Shi, Ying & Yan, Yonggao & Xie, Changjun, 2022. "Economic configuration optimization of onboard annual thermoelectric generators under multiple operating conditions," Renewable Energy, Elsevier, vol. 197(C), pages 486-499.
    8. F. P. Brito & João Silva Peixoto & Jorge Martins & António P. Gonçalves & Loucas Louca & Nikolaos Vlachos & Theodora Kyratsi, 2021. "Analysis and Design of a Silicide-Tetrahedrite Thermoelectric Generator Concept Suitable for Large-Scale Industrial Waste Heat Recovery," Energies, MDPI, vol. 14(18), pages 1-21, September.
    9. Marenco-Porto, Carlos A. & Fierro, José J. & Nieto-Londoño, César & Lopera, Leonardo & Escudero-Atehortua, Ana & Giraldo, Mauricio & Jouhara, Hussam, 2023. "Potential savings in the cement industry using waste heat recovery technologies," Energy, Elsevier, vol. 279(C).
    10. Karami Rad, Meysam & Rezania, Alireza & Omid, Mahmoud & Rajabipour, Ali & Rosendahl, Lasse, 2019. "Study on material properties effect for maximization of thermoelectric power generation," Renewable Energy, Elsevier, vol. 138(C), pages 236-242.
    11. Mohammadnia, Ali & Ziapour, Behrooz M. & Sedaghati, Farzad & Rosendahl, Lasse & Rezania, Alireza, 2021. "Fan operating condition effect on performance of self- cooling thermoelectric generator system," Energy, Elsevier, vol. 224(C).
    12. Golmohamadi, Hessam, 2022. "Demand-side management in industrial sector: A review of heavy industries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 156(C).

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