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An appraisal of proportional integral control strategies for small scale waste heat to power conversion units based on Organic Rankine Cycles

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  • Marchionni, Matteo
  • Bianchi, Giuseppe
  • Karvountzis-Kontakiotis, Apostolos
  • Pesyridis, Apostolos
  • Tassou, Savvas A.

Abstract

Despite the increasing number of Organic Rankine Cycle (ORC) installations at megawatt scale, the waste heat rejected by industrial processes can vary substantially from a few kWh to many megawatt hours. Hence, ORC units with a power output in the range of tens of kilowatts should be developed to tackle the heat recovery and business opportunities that can arise from this market segment. In the current research activity, a dynamic model of a small scale ORC system was developed using a commercial software platform. The unit is equipped with two plate heat exchangers, a centrifugal pump and a radial turbine designed and optimized using an in-house code and a commercial 1D modelling tool. The off-design behaviour of the ORC system has been characterized by varying the inlet conditions of heat source and sink, and the revolution speed of the turbomachines. Moreover, the response to transient thermal inputs at different time scales has also been investigated. Finally, four control strategies have been compared from the performance and energy efficiency perspectives. The results show that the turbine based regulation strategies achieve better control performance while pump based controls are able to regulate the system by maintaining the net power output closer to the design point.

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  • Marchionni, Matteo & Bianchi, Giuseppe & Karvountzis-Kontakiotis, Apostolos & Pesyridis, Apostolos & Tassou, Savvas A., 2018. "An appraisal of proportional integral control strategies for small scale waste heat to power conversion units based on Organic Rankine Cycles," Energy, Elsevier, vol. 163(C), pages 1062-1076.
    • Handle: RePEc:eee:energy:v:163:y:2018:i:c:p:1062-1076
    DOI: 10.1016/j.energy.2018.08.156
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    References listed on IDEAS

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    Cited by:

    1. Matteo Marchionni & Fabio Fatigati & Marco Di Bartolomeo & Davide Di Battista & Mario Petrollese, 2022. "Experimental and Numerical Dynamic Investigation of an ORC System for Waste Heat Recovery Applications in Transportation Sector," Energies, MDPI, vol. 15(24), pages 1-24, December.
    2. Liu, Jian & Zhang, Yaning & Li, Hongye & Zhao, Wenke & Hung, Tzu-Chen & Li, Bingxi, 2023. "Experimental thermal performance comparison of the same ORC system operated in Harbin and Taipei," Energy, Elsevier, vol. 275(C).
    3. Marchionni, Matteo & Usman, Muhammad & Chai, Lei & Tassou, Savvas A., 2023. "Inventory control assessment for small scale sCO2 heat to power conversion systems," Energy, Elsevier, vol. 267(C).
    4. Fabio Fatigati & Marco Di Bartolomeo & Davide Di Battista & Roberto Cipollone, 2019. "Experimental and Numerical Characterization of the Sliding Rotary Vane Expander Intake Pressure in Order to Develop a Novel Control-Diagnostic Procedure," Energies, MDPI, vol. 12(10), pages 1-17, May.
    5. Attila R. Imre & Sindu Daniarta & Przemysław Błasiak & Piotr Kolasiński, 2023. "Design, Integration, and Control of Organic Rankine Cycles with Thermal Energy Storage and Two-Phase Expansion System Utilizing Intermittent and Fluctuating Heat Sources—A Review," Energies, MDPI, vol. 16(16), pages 1-25, August.
    6. Imran, Muhammad & Pili, Roberto & Usman, Muhammad & Haglind, Fredrik, 2020. "Dynamic modeling and control strategies of organic Rankine cycle systems: Methods and challenges," Applied Energy, Elsevier, vol. 276(C).

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