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Performance analysis and parametric optimization of supercritical carbon dioxide (S-CO2) cycle with bottoming Organic Rankine Cycle (ORC)

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  • Song, Jian
  • Li, Xue-song
  • Ren, Xiao-dong
  • Gu, Chun-wei

Abstract

Supercritical carbon dioxide (S-CO2) cycle is proven to be one promising alternative to provide high efficiency and has been developed for a wide range of energy conversion applications. Thermal efficiency of the S-CO2 cycle can be further improved by incorporating an appropriate bottoming cycle utilizing the residual heat. In this paper, an Organic Rankine Cycle (ORC) is added to the S-CO2 cycle for heat recovery. Different recuperative ratios of the topping S-CO2 cycle are considered and the influence of heat source initial temperature and total heat load on the bottoming ORC is evaluated. Two configurations of the S-CO2-ORC combined cycle system are presented, one without a pre-cooler and the other still with a pre-cooler, corresponding to total and partial residual heat recovery respectively. Though the entire residual heat recovery by the bottoming cycle could definitely increase the system thermal efficiency, the low ORC evaporation temperature and mediocre ORC performance leads to a limited improvement. While in the combined cycle system with a pre-cooler, higher ORC evaporation temperature could be attained and it has a remarkable effect on the ORC performance, even though part of the topping cycle residual heat is discharged to the ambient. The simulation results reveal that the S-CO2-ORC combined cycle system performance could be significantly improved through this parametric optimization. The recompression S-CO2 cycle with bottoming ORC is then analyzed and thermal performance is improved based on the previous optimization results. The bottoming ORC could effectively recover the residual heat of the topping S-CO2 cycle and increase the system thermal efficiency, thus it can be considered and applied in similar practical cases.

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  • Song, Jian & Li, Xue-song & Ren, Xiao-dong & Gu, Chun-wei, 2018. "Performance analysis and parametric optimization of supercritical carbon dioxide (S-CO2) cycle with bottoming Organic Rankine Cycle (ORC)," Energy, Elsevier, vol. 143(C), pages 406-416.
    • Handle: RePEc:eee:energy:v:143:y:2018:i:c:p:406-416
    DOI: 10.1016/j.energy.2017.10.136
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    8. Mohammadi, Z. & Fallah, M. & Mahmoudi, S.M. Seyed, 2019. "Advanced exergy analysis of recompression supercritical CO2 cycle," Energy, Elsevier, vol. 178(C), pages 631-643.
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    10. Xi, Huan & Zhang, Honghu & He, Ya-Ling & Huang, Zuohua, 2019. "Sensitivity analysis of operation parameters on the system performance of organic rankine cycle system using orthogonal experiment," Energy, Elsevier, vol. 172(C), pages 435-442.
    11. Chen, Kang & Zheng, Shaoxiong & Du, Yang & Fan, Gang & Dai, Yiping & Chen, Haichao, 2021. "Thermodynamic and economic comparison of novel parallel and serial combined cooling and power systems based on sCO2 cycle," Energy, Elsevier, vol. 215(PA).
    12. Khanmohammadi, Shoaib & Kizilkan, Onder & Ahmed, Faraedoon Waly, 2020. "Tri-objective optimization of a hybrid solar-assisted power-refrigeration system working with supercritical carbon dioxide," Renewable Energy, Elsevier, vol. 156(C), pages 1348-1360.
    13. Xu, Cheng & Li, Xiaosa & Xin, Tuantuan & Liu, Xin & Xu, Gang & Wang, Min & Yang, Yongping, 2019. "A thermodynamic analysis and economic assessment of a modified de-carbonization coal-fired power plant incorporating a supercritical CO2 power cycle and an absorption heat transformer," Energy, Elsevier, vol. 179(C), pages 30-45.
    14. Andrey Rogalev & Vladimir Kindra & Ivan Komarov & Sergey Osipov & Olga Zlyvko, 2021. "Structural and Parametric Optimization of S-CO 2 Thermal Power Plants with a Pulverized Coal-Fired Boiler Operating in Russia," Energies, MDPI, vol. 14(21), pages 1-20, November.
    15. Saeed, Muhammad & Kim, Man-Hoe, 2022. "A newly proposed supercritical carbon dioxide Brayton cycle configuration to enhance energy sources integration capability," Energy, Elsevier, vol. 239(PA).
    16. Fan, Gang & Li, Hang & Du, Yang & Zheng, Shaoxiong & Chen, Kang & Dai, Yiping, 2020. "Preliminary conceptual design and thermo-economic analysis of a combined cooling, heating and power system based on supercritical carbon dioxide cycle," Energy, Elsevier, vol. 203(C).
    17. Muhammad, Hafiz Ali & Cho, Junhyun & Cho, Jongjae & Choi, Bongsu & Roh, Chulwoo & Ishfaq, Hafiz Ahmad & Lee, Gilbong & Shin, Hyungki & Baik, Young-Jin & Lee, Beomjoon, 2022. "Performance improvement of supercritical carbon dioxide power cycle at elevated heat sink temperatures," Energy, Elsevier, vol. 239(PD).
    18. Marta Muñoz & Antonio Rovira & María José Montes, 2022. "Thermodynamic cycles for solar thermal power plants: A review," Wiley Interdisciplinary Reviews: Energy and Environment, Wiley Blackwell, vol. 11(2), March.
    19. Jiang, Yuemao & Ma, Yue & Han, Fenghui & Ji, Yulong & Cai, Wenjian & Wang, Zhe, 2023. "Assessment and optimization of a novel waste heat stepped utilization system integrating partial heating sCO2 cycle and ejector refrigeration cycle using zeotropic mixtures for gas turbine," Energy, Elsevier, vol. 265(C).
    20. Zhou, Aozheng & Li, Xue-song & Ren, Xiao-dong & Gu, Chun-wei, 2020. "Improvement design and analysis of a supercritical CO2/transcritical CO2 combined cycle for offshore gas turbine waste heat recovery," Energy, Elsevier, vol. 210(C).
    21. Yang, Yiping & Huang, Yulei & Jiang, Peixue & Zhu, Yinhai, 2020. "Multi-objective optimization of combined cooling, heating, and power systems with supercritical CO2 recompression Brayton cycle," Applied Energy, Elsevier, vol. 271(C).
    22. Tang, Junrong & Li, Qibin & Wang, Shukun & Yu, Haoshui, 2023. "Thermo-economic optimization and comparative analysis of different organic flash cycles for the supercritical CO2 recompression Brayton cycle waste heat recovery," Energy, Elsevier, vol. 278(PB).
    23. Fallah, M. & Mohammadi, Z. & Mahmoudi, S.M. Seyed, 2022. "Advanced exergy analysis of the combined S–CO2/ORC system," Energy, Elsevier, vol. 241(C).
    24. Li, Zhi & Yu, Xiaoli & Wang, Lei & Lu, Yiji & Huang, Rui & Chang, Jinwei & Jiang, Ruicheng, 2020. "Effects of fluctuating thermal sources on a shell-and-tube latent thermal energy storage during charging process," Energy, Elsevier, vol. 199(C).
    25. Zhang, Chenghu & Lin, Jiyou & Tan, Yufei, 2019. "A theoretical study on a novel combined organic Rankine cycle and ejector heat pump," Energy, Elsevier, vol. 176(C), pages 81-90.

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    S-CO2 cycle; ORC; Combined cycle; Parametric optimization;
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