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The impact of order batching and picking area zoning on order picking system performance

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  • Yu, Mengfei
  • de Koster, René B.M.

Abstract

This paper proposes an approximation model based on queuing network theory to analyze the impact of order batching and picking area zoning on the mean order throughput time in a pick-and-pass order picking system. The model includes the sorting process needed to sort the batch again by order. Service times at pick zones are assumed to follow general distributions. The first and second moments of service times at zones and the visiting probability of a batch of orders to a pick zone are derived. Based on this information, the mean throughput time of an arbitrary order in the order picking system is obtained. Results from a real application and simulation show that this approximation model provides acceptable accuracy for practical purposes. Furthermore, the proposed method is simple and fast and can be easily applied in the design and selection process of order picking systems.

Suggested Citation

  • Yu, Mengfei & de Koster, René B.M., 2009. "The impact of order batching and picking area zoning on order picking system performance," European Journal of Operational Research, Elsevier, vol. 198(2), pages 480-490, October.
    • Handle: RePEc:eee:ejores:v:198:y:2009:i:2:p:480-490
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    References listed on IDEAS

    as
    1. René de Koster & Yeming Gong, 2008. "A polling-based dynamic order picking system for online retailers," Post-Print hal-02312476, HAL.
    2. Gibson, David R. & Sharp, Gunter P., 1992. "Order batching procedures," European Journal of Operational Research, Elsevier, vol. 58(1), pages 57-67, April.
    3. de Koster, Rene, 1994. "Performance approximation of pick-to-belt orderpicking systems," European Journal of Operational Research, Elsevier, vol. 72(3), pages 558-573, February.
    4. Le-Duc, Tho & de Koster, Rene M.B.M., 2007. "Travel time estimation and order batching in a 2-block warehouse," European Journal of Operational Research, Elsevier, vol. 176(1), pages 374-388, January.
    5. de Koster, Rene & Le-Duc, Tho & Roodbergen, Kees Jan, 2007. "Design and control of warehouse order picking: A literature review," European Journal of Operational Research, Elsevier, vol. 182(2), pages 481-501, October.
    6. Le-Duc, T. & de Koster, M.B.M., 2005. "Determining Number of Zones in a Pick-and-pack Orderpicking System," ERIM Report Series Research in Management ERS-2005-029-LIS, Erasmus Research Institute of Management (ERIM), ERIM is the joint research institute of the Rotterdam School of Management, Erasmus University and the Erasmus School of Economics (ESE) at Erasmus University Rotterdam.
    7. Chew, Ek Peng & Tang, Loon Ching, 1999. "Travel time analysis for general item location assignment in a rectangular warehouse," European Journal of Operational Research, Elsevier, vol. 112(3), pages 582-597, February.
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