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Sensor-fault detection, diagnosis and estimation for centrifugal chiller systems using principal-component analysis method

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  • Wang, Shengwei
  • Cui, Jingtan

Abstract

An online strategy is developed to detect, diagnose and validate sensor faults in centrifugal chillers. Considering thermophysical characteristics of the water-cooled centrifugal chillers, a dozen sensors of great concern in the chiller-system monitoring and controls were assigned into two models based on principal-component analysis. Each of the two models can group a set of correlated variables and capture the systematic trends of the chillers. The Q-statistic and Q-contribution plot were used to detect and diagnose the sensor faults, respectively. In addition, an approach based on the minimization of squared prediction error of reconstructed vector of variables was used to reconstruct the identified faulty-sensors, i.e., estimate their bias magnitudes. The sensor-fault detection, diagnosis and estimation strategy was validated using an existing building chiller plant while various sensor faults were introduced.

Suggested Citation

  • Wang, Shengwei & Cui, Jingtan, 2005. "Sensor-fault detection, diagnosis and estimation for centrifugal chiller systems using principal-component analysis method," Applied Energy, Elsevier, vol. 82(3), pages 197-213, November.
  • Handle: RePEc:eee:appene:v:82:y:2005:i:3:p:197-213
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    Cited by:

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    8. Wang, Zhanwei & Wang, Zhiwei & He, Suowei & Gu, Xiaowei & Yan, Zeng Feng, 2017. "Fault detection and diagnosis of chillers using Bayesian network merged distance rejection and multi-source non-sensor information," Applied Energy, Elsevier, vol. 188(C), pages 200-214.
    9. Zhao, Yang & Wang, Shengwei & Xiao, Fu, 2013. "Pattern recognition-based chillers fault detection method using Support Vector Data Description (SVDD)," Applied Energy, Elsevier, vol. 112(C), pages 1041-1048.
    10. Cai, Baoping & Liu, Yonghong & Fan, Qian & Zhang, Yunwei & Liu, Zengkai & Yu, Shilin & Ji, Renjie, 2014. "Multi-source information fusion based fault diagnosis of ground-source heat pump using Bayesian network," Applied Energy, Elsevier, vol. 114(C), pages 1-9.
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    15. Yu, Xinran & Ergan, Semiha & Dedemen, Gokmen, 2019. "A data-driven approach to extract operational signatures of HVAC systems and analyze impact on electricity consumption," Applied Energy, Elsevier, vol. 253(C), pages 1-1.
    16. William Nelson & Charles Culp, 2022. "Machine Learning Methods for Automated Fault Detection and Diagnostics in Building Systems—A Review," Energies, MDPI, vol. 15(15), pages 1-20, July.
    17. Thierno M. L. Diallo & Sébastien Henry & Yacine Ouzrout & Abdelaziz Bouras, 2018. "Data-Based Fault Diagnosis Model Using a Bayesian Causal Analysis Framework," International Journal of Information Technology & Decision Making (IJITDM), World Scientific Publishing Co. Pte. Ltd., vol. 17(02), pages 583-620, March.
    18. Zhao, Yang & Li, Tingting & Zhang, Xuejun & Zhang, Chaobo, 2019. "Artificial intelligence-based fault detection and diagnosis methods for building energy systems: Advantages, challenges and the future," Renewable and Sustainable Energy Reviews, Elsevier, vol. 109(C), pages 85-101.
    19. Wang, Huilong & Xu, Peng & Lu, Xing & Yuan, Dengkuo, 2016. "Methodology of comprehensive building energy performance diagnosis for large commercial buildings at multiple levels," Applied Energy, Elsevier, vol. 169(C), pages 14-27.
    20. Chen, Jianli & Zhang, Liang & Li, Yanfei & Shi, Yifu & Gao, Xinghua & Hu, Yuqing, 2022. "A review of computing-based automated fault detection and diagnosis of heating, ventilation and air conditioning systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 161(C).
    21. Fan, Cheng & Xiao, Fu & Zhao, Yang & Wang, Jiayuan, 2018. "Analytical investigation of autoencoder-based methods for unsupervised anomaly detection in building energy data," Applied Energy, Elsevier, vol. 211(C), pages 1123-1135.
    22. Liu, Jiangyan & Li, Guannan & Liu, Bin & Li, Kuining & Chen, Huanxin, 2019. "Knowledge discovery of data-driven-based fault diagnostics for building energy systems: A case study of the building variable refrigerant flow system," Energy, Elsevier, vol. 174(C), pages 873-885.
    23. Wen, Shuqing & Zhang, Weirong & Sun, Yifu & Li, Zhenxi & Huang, Boju & Bian, Shouguo & Zhao, Lin & Wang, Yan, 2023. "An enhanced principal component analysis method with Savitzky–Golay filter and clustering algorithm for sensor fault detection and diagnosis," Applied Energy, Elsevier, vol. 337(C).
    24. Zhuang, Chaoqun & Wang, Shengwei & Shan, Kui, 2020. "A risk-based robust optimal chiller sequencing control strategy for energy-efficient operation considering measurement uncertainties," Applied Energy, Elsevier, vol. 280(C).
    25. Gao, Dian-ce & Wang, Shengwei & Sun, Yongjun & Xiao, Fu, 2012. "Diagnosis of the low temperature difference syndrome in the chilled water system of a super high-rise building: A case study," Applied Energy, Elsevier, vol. 98(C), pages 597-606.

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