IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v235y2019icp987-1000.html
   My bibliography  Save this article

Development of an advanced free-piston Stirling engine for micro combined heating and power application

Author

Listed:
  • Qiu, Songgang
  • Gao, Yuan
  • Rinker, Garrett
  • Yanaga, Koji

Abstract

Combined heat and power (CHP) systems play an important role in meeting energy requirements and reducing the environmental impact of power generation. Recently, free-piston Stirling engines (FPSE) have attracted much attention as a promising CHP technology due to the characteristics such as high efficiency, high reliability, and quiet operation. In this study, a conceptual CHP system integrated with a FPSE was developed. In order to reduce flow separation and thermal losses in the FPSE, an integrated assembly of the pressure vessel, heat exchangers, and new foil type regenerator was designed. To achieve this integrated design, additive manufacturing was used to fabricate these key components and improve the overall FPSE efficiency by removing the design limitation of traditional fabrication methods while decreasing manufacturing cost. Finite element analysis and computational fluid dynamics were conducted to determine the optimal flow distribution and engine structure. Dynamic and rocking mode analyses of displacer assembly were performed. One dimensional thermodynamic modeling of the Stirling engine using Sage software was performed to estimate the system performance. The results indicated that the CHP system could provide 1 kWe electrical power at nearly 38% fuel to electricity efficiency and 1.1 kW of thermal energy at 80 °C. The mapping results of the FPSE show that it has excellent partial power efficiency. Thus, it is concluded that the CHP system based on a FPSE is much more efficient and cost-effective than other CHP system designs and is suitable to provide electrical power and heat for residential applications.

Suggested Citation

  • Qiu, Songgang & Gao, Yuan & Rinker, Garrett & Yanaga, Koji, 2019. "Development of an advanced free-piston Stirling engine for micro combined heating and power application," Applied Energy, Elsevier, vol. 235(C), pages 987-1000.
    • Handle: RePEc:eee:appene:v:235:y:2019:i:c:p:987-1000
    DOI: 10.1016/j.apenergy.2018.11.036
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261918317434
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.apenergy.2018.11.036?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Beltrán-Chacon, Ricardo & Leal-Chavez, Daniel & Sauceda, D. & Pellegrini-Cervantes, Manuel & Borunda, Mónica, 2015. "Design and analysis of a dead volume control for a solar Stirling engine with induction generator," Energy, Elsevier, vol. 93(P2), pages 2593-2603.
    2. Liu, Xuezhi & Wu, Jianzhong & Jenkins, Nick & Bagdanavicius, Audrius, 2016. "Combined analysis of electricity and heat networks," Applied Energy, Elsevier, vol. 162(C), pages 1238-1250.
    3. Ghaffour, Noreddine & Lattemann, Sabine & Missimer, Thomas & Ng, Kim Choon & Sinha, Shahnawaz & Amy, Gary, 2014. "Renewable energy-driven innovative energy-efficient desalination technologies," Applied Energy, Elsevier, vol. 136(C), pages 1155-1165.
    4. Murugan, S. & Horák, Bohumil, 2016. "A review of micro combined heat and power systems for residential applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 64(C), pages 144-162.
    5. Tavakolpour-Saleh, A.R. & Zare, SH. & Bahreman, H., 2017. "A novel active free piston Stirling engine: Modeling, development, and experiment," Applied Energy, Elsevier, vol. 199(C), pages 400-415.
    6. Lombardi, K. & Ugursal, V.I. & Beausoleil-Morrison, I., 2010. "Proposed improvements to a model for characterizing the electrical and thermal energy performance of Stirling engine micro-cogeneration devices based upon experimental observations," Applied Energy, Elsevier, vol. 87(10), pages 3271-3282, October.
    7. Songgang Qiu & Laura Solomon & Garrett Rinker, 2017. "Development of an Integrated Thermal Energy Storage and Free-Piston Stirling Generator for a Concentrating Solar Power System," Energies, MDPI, vol. 10(9), pages 1-17, September.
    8. Sidhu, Manpreet Singh & Roy, Murari Mohon & Wang, Wilson, 2018. "Glycerine emulsions of diesel-biodiesel blends and their performance and emissions in a diesel engine," Applied Energy, Elsevier, vol. 230(C), pages 148-159.
    9. Rist, Johannes F. & Dias, Miguel F. & Palman, Michael & Zelazo, Daniel & Cukurel, Beni, 2017. "Economic dispatch of a single micro-gas turbine under CHP operation," Applied Energy, Elsevier, vol. 200(C), pages 1-18.
    10. Gheith, Ramla & Aloui, Fethi & Ben Nasrallah, Sassi, 2015. "Determination of adequate regenerator for a Gamma-type Stirling engine," Applied Energy, Elsevier, vol. 139(C), pages 272-280.
    11. Vuarnoz, D. & Kitanovski, A. & Gonin, C. & Borgeaud, Y. & Delessert, M. & Meinen, M. & Egolf, P.W., 2012. "Quantitative feasibility study of magnetocaloric energy conversion utilizing industrial waste heat," Applied Energy, Elsevier, vol. 100(C), pages 229-237.
    12. Rogdakis, E.D. & Antonakos, G.D. & Koronaki, I.P., 2012. "Thermodynamic analysis and experimental investigation of a Solo V161 Stirling cogeneration unit," Energy, Elsevier, vol. 45(1), pages 503-511.
    13. Araoz, Joseph A. & Salomon, Marianne & Alejo, Lucio & Fransson, Torsten H., 2015. "Numerical simulation for the design analysis of kinematic Stirling engines," Applied Energy, Elsevier, vol. 159(C), pages 633-650.
    14. Remiorz, Leszek & Kotowicz, Janusz & Uchman, Wojciech, 2018. "Comparative assessment of the effectiveness of a free-piston Stirling engine-based micro-cogeneration unit and a heat pump," Energy, Elsevier, vol. 148(C), pages 134-147.
    15. Féniès, Gwyddyon & Formosa, Fabien & Ramousse, Julien & Badel, Adrien, 2015. "Double acting Stirling engine: Modeling, experiments and optimization," Applied Energy, Elsevier, vol. 159(C), pages 350-361.
    16. Yousefi, Amin & Birouk, Madjid, 2017. "Investigation of natural gas energy fraction and injection timing on the performance and emissions of a dual-fuel engine with pre-combustion chamber under low engine load," Applied Energy, Elsevier, vol. 189(C), pages 492-505.
    17. Cho, Heejin & Smith, Amanda D. & Mago, Pedro, 2014. "Combined cooling, heating and power: A review of performance improvement and optimization," Applied Energy, Elsevier, vol. 136(C), pages 168-185.
    18. Ni, Mingjiang & Shi, Bingwei & Xiao, Gang & Peng, Hao & Sultan, Umair & Wang, Shurong & Luo, Zhongyang & Cen, Kefa, 2016. "Improved Simple Analytical Model and experimental study of a 100W β-type Stirling engine," Applied Energy, Elsevier, vol. 169(C), pages 768-787.
    19. Mehra, Roopesh Kumar & Duan, Hao & Juknelevičius, Romualdas & Ma, Fanhua & Li, Junyin, 2017. "Progress in hydrogen enriched compressed natural gas (HCNG) internal combustion engines - A comprehensive review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 80(C), pages 1458-1498.
    20. Thu, Kyaw & Saha, Bidyut Baran & Chua, Kian Jon & Bui, Thuan Duc, 2016. "Thermodynamic analysis on the part-load performance of a microturbine system for micro/mini-CHP applications," Applied Energy, Elsevier, vol. 178(C), pages 600-608.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Marcin Wołowicz & Piotr Kolasiński & Krzysztof Badyda, 2021. "Modern Small and Microcogeneration Systems—A Review," Energies, MDPI, vol. 14(3), pages 1-47, February.
    2. Carmela Perozziello & Lavinia Grosu & Bianca Maria Vaglieco, 2021. "Free-Piston Stirling Engine Technologies and Models: A Review," Energies, MDPI, vol. 14(21), pages 1-22, October.
    3. Chahartaghi, Mahmood & Sheykhi, Mohammad, 2019. "Energy, environmental and economic evaluations of a CCHP system driven by Stirling engine with helium and hydrogen as working gases," Energy, Elsevier, vol. 174(C), pages 1251-1266.
    4. Dominik Kryzia & Marta Kuta & Dominika Matuszewska & Piotr Olczak, 2020. "Analysis of the Potential for Gas Micro-Cogeneration Development in Poland Using the Monte Carlo Method," Energies, MDPI, vol. 13(12), pages 1-24, June.
    5. Zare, Shahryar & Tavakolpour-saleh, A.R. & Aghahosseini, A. & Sangdani, M.H. & Mirshekari, Reza, 2021. "Design and optimization of Stirling engines using soft computing methods: A review," Applied Energy, Elsevier, vol. 283(C).
    6. Chang-Whan Lee & Dong-Jun Kim & Sung-Kwon Kim & Kyuho Sim, 2021. "Design Optimization of Flexure Springs for Free-Piston Stirling Engines and Experimental Evaluations with Fatigue Testing," Energies, MDPI, vol. 14(16), pages 1-17, August.
    7. Wojciech Uchman & Janusz Kotowicz & Leszek Remiorz, 2020. "An Experimental Data-Driven Model of a Micro-Cogeneration Installation for Time-Domain Simulation and System Analysis," Energies, MDPI, vol. 13(11), pages 1-26, June.
    8. Gokan May & Foivos Psarommatis, 2023. "Maximizing Energy Efficiency in Additive Manufacturing: A Review and Framework for Future Research," Energies, MDPI, vol. 16(10), pages 1-28, May.
    9. Zhu, Shunmin & Yu, Guoyao & Liang, Kun & Dai, Wei & Luo, Ercang, 2021. "A review of Stirling-engine-based combined heat and power technology," Applied Energy, Elsevier, vol. 294(C).
    10. Ștefan-Dominic Voronca & Monica Siroux & George Darie, 2022. "Experimental Characterization of Transitory Functioning Regimes of a Biomass Stirling Micro-CHP," Energies, MDPI, vol. 15(15), pages 1-23, July.
    11. de la Bat, B.J.G. & Dobson, R.T. & Harms, T.M. & Bell, A.J., 2020. "Simulation, manufacture and experimental validation of a novel single-acting free-piston Stirling engine electric generator," Applied Energy, Elsevier, vol. 263(C).
    12. Xu, Jingyuan & Hu, Jianying & Luo, Ercang & Hu, Jiangfeng & Zhang, Limin & Hochgreb, Simone, 2022. "Numerical study on a heat-driven piston-coupled multi-stage thermoacoustic-Stirling cooler," Applied Energy, Elsevier, vol. 305(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Carmela Perozziello & Lavinia Grosu & Bianca Maria Vaglieco, 2021. "Free-Piston Stirling Engine Technologies and Models: A Review," Energies, MDPI, vol. 14(21), pages 1-22, October.
    2. Zare, Shahryar & Tavakolpour-saleh, A.R. & Aghahosseini, A. & Sangdani, M.H. & Mirshekari, Reza, 2021. "Design and optimization of Stirling engines using soft computing methods: A review," Applied Energy, Elsevier, vol. 283(C).
    3. Zhu, Shunmin & Yu, Guoyao & Liang, Kun & Dai, Wei & Luo, Ercang, 2021. "A review of Stirling-engine-based combined heat and power technology," Applied Energy, Elsevier, vol. 294(C).
    4. Wang, Kai & Dubey, Swapnil & Choo, Fook Hoong & Duan, Fei, 2016. "A transient one-dimensional numerical model for kinetic Stirling engine," Applied Energy, Elsevier, vol. 183(C), pages 775-790.
    5. Tavakolpour-Saleh, A.R. & Zare, SH. & Bahreman, H., 2017. "A novel active free piston Stirling engine: Modeling, development, and experiment," Applied Energy, Elsevier, vol. 199(C), pages 400-415.
    6. Uchman, Wojciech & Kotowicz, Janusz & Li, Kin Fun, 2021. "Evaluation of a micro-cogeneration unit with integrated electrical energy storage for residential application," Applied Energy, Elsevier, vol. 282(PA).
    7. Masoumi, A.P. & Tavakolpour-Saleh, A.R., 2020. "Experimental assessment of damping and heat transfer coefficients in an active free piston Stirling engine using genetic algorithm," Energy, Elsevier, vol. 195(C).
    8. Wojciech Uchman & Janusz Kotowicz & Leszek Remiorz, 2020. "An Experimental Data-Driven Model of a Micro-Cogeneration Installation for Time-Domain Simulation and System Analysis," Energies, MDPI, vol. 13(11), pages 1-26, June.
    9. Zhu, Shunmin & Yu, Guoyao & O, Jongmin & Xu, Tao & Wu, Zhanghua & Dai, Wei & Luo, Ercang, 2018. "Modeling and experimental investigation of a free-piston Stirling engine-based micro-combined heat and power system," Applied Energy, Elsevier, vol. 226(C), pages 522-533.
    10. Kanbur, Baris Burak & Xiang, Liming & Dubey, Swapnil & Choo, Fook Hoong & Duan, Fei, 2017. "Thermoeconomic and environmental assessments of a combined cycle for the small scale LNG cold utilization," Applied Energy, Elsevier, vol. 204(C), pages 1148-1162.
    11. Tavakolpour-Saleh, A.R. & Zare, Shahryar, 2019. "An averaging-based Lyapunov technique to design thermal oscillators: A case study on free piston Stirling engine," Energy, Elsevier, vol. 189(C).
    12. Kanbur, Baris Burak & Xiang, Liming & Dubey, Swapnil & Choo, Fook Hoong & Duan, Fei, 2018. "Finite sum based thermoeconomic and sustainable analyses of the small scale LNG cold utilized power generation systems," Applied Energy, Elsevier, vol. 220(C), pages 944-961.
    13. Peter Durcansky & Radovan Nosek & Jozef Jandacka, 2020. "Use of Stirling Engine for Waste Heat Recovery," Energies, MDPI, vol. 13(16), pages 1-15, August.
    14. Pablo Jimenez Zabalaga & Evelyn Cardozo & Luis A. Choque Campero & Joseph Adhemar Araoz Ramos, 2020. "Performance Analysis of a Stirling Engine Hybrid Power System," Energies, MDPI, vol. 13(4), pages 1-38, February.
    15. Wang, Jiawei & You, Shi & Zong, Yi & Træholt, Chresten & Dong, Zhao Yang & Zhou, You, 2019. "Flexibility of combined heat and power plants: A review of technologies and operation strategies," Applied Energy, Elsevier, vol. 252(C), pages 1-1.
    16. Remiorz, Leszek & Kotowicz, Janusz & Uchman, Wojciech, 2018. "Comparative assessment of the effectiveness of a free-piston Stirling engine-based micro-cogeneration unit and a heat pump," Energy, Elsevier, vol. 148(C), pages 134-147.
    17. Kotowicz, Janusz & Uchman, Wojciech, 2021. "Analysis of the integrated energy system in residential scale: Photovoltaics, micro-cogeneration and electrical energy storage," Energy, Elsevier, vol. 227(C).
    18. van Kleef, Luuk M.T. & Oyewunmi, Oyeniyi A. & Markides, Christos N., 2019. "Multi-objective thermo-economic optimization of organic Rankine cycle (ORC) power systems in waste-heat recovery applications using computer-aided molecular design techniques," Applied Energy, Elsevier, vol. 251(C), pages 1-1.
    19. Nazari-Heris, M. & Mohammadi-Ivatloo, B. & Gharehpetian, G.B., 2018. "A comprehensive review of heuristic optimization algorithms for optimal combined heat and power dispatch from economic and environmental perspectives," Renewable and Sustainable Energy Reviews, Elsevier, vol. 81(P2), pages 2128-2143.
    20. Ni, Mingjiang & Shi, Bingwei & Xiao, Gang & Peng, Hao & Sultan, Umair & Wang, Shurong & Luo, Zhongyang & Cen, Kefa, 2016. "Improved Simple Analytical Model and experimental study of a 100W β-type Stirling engine," Applied Energy, Elsevier, vol. 169(C), pages 768-787.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:235:y:2019:i:c:p:987-1000. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.