IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v225y2018icp542-558.html
   My bibliography  Save this article

Integrating process optimization with energy-efficiency scheduling to save energy for paper mills

Author

Listed:
  • Zeng, Zhiqiang
  • Hong, Mengna
  • Li, Jigeng
  • Man, Yi
  • Liu, Huanbin
  • Li, Zeeman
  • Zhang, Huanhuan

Abstract

With the surging energy price and environmental concerns, measures to improve energy efficiency have attracted increasing concerns of the manufacture sector, especially energy-intensive manufacturing industries such as tissue paper mills. Energy-efficiency scheduling, as a novel energy-efficient method, has attracted the attention of an increasing number of researchers in recent years. Drying process is the most energy-intensive production process in tissue paper mills, which has a great energy-saving potential. This paper aims to reduce the energy costs for the tissue paper mill, consisting of processing energy cost and set-up energy cost, through integrating drying process optimization with energy-efficient scheduling. First, the energy cost model and the scheduling model were built. Then, the energy cost of the drying process of every job in a given scheduling problem was optimized using particle swarm optimization (PSO). Afterwards, the energy cost was further optimized using energy-efficiency scheduling. In addition, a hybrid non-dominated sorting genetic algorithm II (NSGA-II) was utilized to solve the energy-efficiency scheduling problem. Finally, several real scheduling problems from a real tissue paper mill were addressed using the proposed approach to demonstrate its effectiveness in energy saving. The experiment result showed that there is a great energy-saving potential in the drying process, accounting for up to 12.53% of the total energy consumption. Moreover, the maximum energy saving ratio of the proposed approach could reach 9.03%. On the whole, the proposed approach can provide a new energy-saving method for tissue paper mills or other manufacturing industries.

Suggested Citation

  • Zeng, Zhiqiang & Hong, Mengna & Li, Jigeng & Man, Yi & Liu, Huanbin & Li, Zeeman & Zhang, Huanhuan, 2018. "Integrating process optimization with energy-efficiency scheduling to save energy for paper mills," Applied Energy, Elsevier, vol. 225(C), pages 542-558.
    • Handle: RePEc:eee:appene:v:225:y:2018:i:c:p:542-558
    DOI: 10.1016/j.apenergy.2018.05.051
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S030626191830761X
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.apenergy.2018.05.051?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Gong, Hong-Fei & Chen, Zhong-Sheng & Zhu, Qun-Xiong & He, Yan-Lin, 2017. "A Monte Carlo and PSO based virtual sample generation method for enhancing the energy prediction and energy optimization on small data problem: An empirical study of petrochemical industries," Applied Energy, Elsevier, vol. 197(C), pages 405-415.
    2. Yang, Jun & He, Lifu & Fu, Siyao, 2014. "An improved PSO-based charging strategy of electric vehicles in electrical distribution grid," Applied Energy, Elsevier, vol. 128(C), pages 82-92.
    3. Hu, Yuan & Bie, Zhaohong & Ding, Tao & Lin, Yanling, 2016. "An NSGA-II based multi-objective optimization for combined gas and electricity network expansion planning," Applied Energy, Elsevier, vol. 167(C), pages 280-293.
    4. Delgarm, N. & Sajadi, B. & Kowsary, F. & Delgarm, S., 2016. "Multi-objective optimization of the building energy performance: A simulation-based approach by means of particle swarm optimization (PSO)," Applied Energy, Elsevier, vol. 170(C), pages 293-303.
    5. Guirguis, David & Romero, David A. & Amon, Cristina H., 2017. "Gradient-based multidisciplinary design of wind farms with continuous-variable formulations," Applied Energy, Elsevier, vol. 197(C), pages 279-291.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Herre, Lars & Tomasini, Federica & Paridari, Kaveh & Söder, Lennart & Nordström, Lars, 2020. "Simplified model of integrated paper mill for optimal bidding in energy and reserve markets," Applied Energy, Elsevier, vol. 279(C).
    2. Hannan, M.A. & Lipu, M.S. Hossain & Ker, Pin Jern & Begum, R.A. & Agelidis, Vasilios G. & Blaabjerg, F., 2019. "Power electronics contribution to renewable energy conversion addressing emission reduction: Applications, issues, and recommendations," Applied Energy, Elsevier, vol. 251(C), pages 1-1.
    3. Bonilla-Campos, Iñigo & Nieto, Nerea & del Portillo-Valdes, Luis & Manzanedo, Jaio & Gaztañaga, Haizea, 2020. "Energy efficiency optimisation in industrial processes: Integral decision support tool," Energy, Elsevier, vol. 191(C).
    4. do Carmo, Pedro R.X. & do Monte, João Victor L. & Filho, Assis T. de Oliveira & Freitas, Eduardo & Tigre, Matheus F.F.S.L. & Sadok, Djamel & Kelner, Judith, 2023. "A data-driven model for the optimization of energy consumption of an industrial production boiler in a fiber plant," Energy, Elsevier, vol. 284(C).
    5. Nejad, Alireza Mahdavi, 2021. "A new drying approach deploying solid-solid phase change material: A numerical study," Energy, Elsevier, vol. 232(C).
    6. Zhou, Shengchao & Jin, Mingzhou & Du, Ni, 2020. "Energy-efficient scheduling of a single batch processing machine with dynamic job arrival times," Energy, Elsevier, vol. 209(C).
    7. Saeed Solaymani, 2020. "A CO2 emissions assessment of the green economy in Iran," Greenhouse Gases: Science and Technology, Blackwell Publishing, vol. 10(2), pages 390-407, April.
    8. Giuntini, Lorenzo & Lamioni, Rachele & Linari, Luca & Saccomano, Pietro & Mainardi, Davide & Tognotti, Leonardo & Galletti, Chiara, 2022. "Decarbonization of a tissue paper plant: Advanced numerical simulations to assess the replacement of fossil fuels with a biomass-derived syngas," Renewable Energy, Elsevier, vol. 198(C), pages 884-893.
    9. Ximei Li & Jianmin Gao & Yaning Zhang & Yu Zhang & Qian Du & Shaohua Wu & Yukun Qin, 2020. "Energy, Exergy and Economic Analyses of a Combined Heating and Power System with Turbine-Driving Fans and Pumps in Northeast China," Energies, MDPI, vol. 13(4), pages 1-22, February.
    10. Ding, Yan & Wang, Qiaochu & Kong, Xiangfei & Yang, Kun, 2019. "Multi-objective optimisation approach for campus energy plant operation based on building heating load scenarios," Applied Energy, Elsevier, vol. 250(C), pages 1600-1617.
    11. Li, Lei & Huang, Haihong & Zou, Xiang & Zhao, Fu & Li, Guishan & Liu, Zhifeng, 2021. "An energy-efficient service-oriented energy supplying system and control for multi-machine in the production line," Applied Energy, Elsevier, vol. 286(C).
    12. Panda, Debashish & Ramteke, Manojkumar, 2019. "Preventive crude oil scheduling under demand uncertainty using structure adapted genetic algorithm," Applied Energy, Elsevier, vol. 235(C), pages 68-82.
    13. Golmohamadi, Hessam, 2022. "Demand-side management in industrial sector: A review of heavy industries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 156(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Nicolas Kirchner-Bossi & Fernando Porté-Agel, 2021. "Wind Farm Area Shape Optimization Using Newly Developed Multi-Objective Evolutionary Algorithms," Energies, MDPI, vol. 14(14), pages 1-25, July.
    2. Yin, Qian & Du, Wen-Jing & Cheng, Lin, 2017. "Optimization design of heat recovery systems on rotary kilns using genetic algorithms," Applied Energy, Elsevier, vol. 202(C), pages 153-168.
    3. Chen, Yizhong & He, Li & Li, Jing & Cheng, Xi & Lu, Hongwei, 2016. "An inexact bi-level simulation–optimization model for conjunctive regional renewable energy planning and air pollution control for electric power generation systems," Applied Energy, Elsevier, vol. 183(C), pages 969-983.
    4. Thebelt, Alexander & Tsay, Calvin & Lee, Robert M. & Sudermann-Merx, Nathan & Walz, David & Tranter, Tom & Misener, Ruth, 2022. "Multi-objective constrained optimization for energy applications via tree ensembles," Applied Energy, Elsevier, vol. 306(PB).
    5. Schito, Eva & Conti, Paolo & Testi, Daniele, 2018. "Multi-objective optimization of microclimate in museums for concurrent reduction of energy needs, visitors’ discomfort and artwork preservation risks," Applied Energy, Elsevier, vol. 224(C), pages 147-159.
    6. Saurbayeva, Assemgul & Memon, Shazim Ali & Kim, Jong, 2023. "Integrated multi-stage sensitivity analysis and multi-objective optimization approach for PCM integrated residential buildings in different climate zones," Energy, Elsevier, vol. 278(PB).
    7. Farrokhifar, Meisam & Nie, Yinghui & Pozo, David, 2020. "Energy systems planning: A survey on models for integrated power and natural gas networks coordination," Applied Energy, Elsevier, vol. 262(C).
    8. Roth, Jonathan & Martin, Amory & Miller, Clayton & Jain, Rishee K., 2020. "SynCity: Using open data to create a synthetic city of hourly building energy estimates by integrating data-driven and physics-based methods," Applied Energy, Elsevier, vol. 280(C).
    9. Niemelä, Tuomo & Kosonen, Risto & Jokisalo, Juha, 2016. "Cost-optimal energy performance renovation measures of educational buildings in cold climate," Applied Energy, Elsevier, vol. 183(C), pages 1005-1020.
    10. Morshed, Mohammad Javad & Hmida, Jalel Ben & Fekih, Afef, 2018. "A probabilistic multi-objective approach for power flow optimization in hybrid wind-PV-PEV systems," Applied Energy, Elsevier, vol. 211(C), pages 1136-1149.
    11. Liang, Xinbin & Liu, Zhuoxuan & Wang, Jie & Jin, Xinqiao & Du, Zhimin, 2023. "Uncertainty quantification-based robust deep learning for building energy systems considering distribution shift problem," Applied Energy, Elsevier, vol. 337(C).
    12. Liang, Xinbin & Zhu, Xu & Chen, Siliang & Jin, Xinqiao & Xiao, Fu & Du, Zhimin, 2023. "Physics-constrained cooperative learning-based reference models for smart management of chillers considering extrapolation scenarios," Applied Energy, Elsevier, vol. 349(C).
    13. Sultana, U. & Khairuddin, Azhar B. & Sultana, Beenish & Rasheed, Nadia & Qazi, Sajid Hussain & Malik, Nimra Riaz, 2018. "Placement and sizing of multiple distributed generation and battery swapping stations using grasshopper optimizer algorithm," Energy, Elsevier, vol. 165(PA), pages 408-421.
    14. Bingham, Raymond D. & Agelin-Chaab, Martin & Rosen, Marc A., 2019. "Whole building optimization of a residential home with PV and battery storage in The Bahamas," Renewable Energy, Elsevier, vol. 132(C), pages 1088-1103.
    15. García Kerdan, Iván & Raslan, Rokia & Ruyssevelt, Paul & Morillón Gálvez, David, 2017. "A comparison of an energy/economic-based against an exergoeconomic-based multi-objective optimisation for low carbon building energy design," Energy, Elsevier, vol. 128(C), pages 244-263.
    16. Lee, Junghun & Kim, Jeonggook & Song, Doosam & Kim, Jonghun & Jang, Cheolyong, 2017. "Impact of external insulation and internal thermal density upon energy consumption of buildings in a temperate climate with four distinct seasons," Renewable and Sustainable Energy Reviews, Elsevier, vol. 75(C), pages 1081-1088.
    17. Liu, Baonan & Zhou, Jianzhong & Xu, Yanhe & Lai, Xinjie & Shi, Yousong & Li, Mengyao, 2022. "An optimization decision-making framework for the optimal operation strategy of pumped storage hydropower system under extreme conditions," Renewable Energy, Elsevier, vol. 182(C), pages 254-273.
    18. Wu, Chutian & Yang, Xiaolei & Zhu, Yaxin, 2021. "On the design of potential turbine positions for physics-informed optimization of wind farm layout," Renewable Energy, Elsevier, vol. 164(C), pages 1108-1120.
    19. Weitzel, Timm & Glock, Christoph H., 2018. "Energy management for stationary electric energy storage systems: A systematic literature review," European Journal of Operational Research, Elsevier, vol. 264(2), pages 582-606.
    20. Song, Wanqing & Cattani, Carlo & Chi, Chi-Hung, 2020. "Multifractional Brownian motion and quantum-behaved particle swarm optimization for short term power load forecasting: An integrated approach," Energy, Elsevier, vol. 194(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:225:y:2018:i:c:p:542-558. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.