IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v183y2016icp623-635.html
   My bibliography  Save this article

Performance characteristics of a 200-kW organic Rankine cycle system in a steel processing plant

Author

Listed:
  • Sung, Taehong
  • Yun, Eunkoo
  • Kim, Hyun Dong
  • Yoon, Sang Youl
  • Choi, Bum Seog
  • Kim, Kuisoon
  • Kim, Jangmok
  • Jung, Yang Beom
  • Kim, Kyung Chun

Abstract

The main objective of this research is to design and build a 200-kW ORC system with reduced size that could be installed in a steel processing plant where space is limited. The real-time operating characteristics of the ORC system are demonstrated with actual flue gases. First, an ORC system with R245fa refrigerant was developed for a heat source temperature of 140°C. The evaporation and condensation pressures were 2,090kPa and 220kPa, respectively. The net power output was 235.7kW with a thermal efficiency of 12.9%. Using an electric heat source, the design point performance of the system is experimentally demonstrated and shows a net power output of 177.4kW with thermal efficiency of 9.6%. The turbine isentropic efficiency and generator efficiency were 68.1% and 98.5% at a rotational speed of 14,000rpm. Next, the ORC system was implemented by designing a dedicated heat transfer loop for a steel processing plant using data measured from a chimney. The experimental net power output is 105.8kW with a thermal efficiency of 8.6% when the plant is operated at the highest work load. The fluctuation of the flue gas temperature is successfully suppressed with a thermal storage tank installed in the heat transfer loop. A partial-load analysis was conducted and showed that the system has the highest performance with more than 165kW of net power output. Economic analysis of such system showed that the right sized ORC system with always working parent plant had good economics with a payback period of 9years.

Suggested Citation

  • Sung, Taehong & Yun, Eunkoo & Kim, Hyun Dong & Yoon, Sang Youl & Choi, Bum Seog & Kim, Kuisoon & Kim, Jangmok & Jung, Yang Beom & Kim, Kyung Chun, 2016. "Performance characteristics of a 200-kW organic Rankine cycle system in a steel processing plant," Applied Energy, Elsevier, vol. 183(C), pages 623-635.
  • Handle: RePEc:eee:appene:v:183:y:2016:i:c:p:623-635
    DOI: 10.1016/j.apenergy.2016.09.018
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261916313204
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.apenergy.2016.09.018?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Hajabdollahi, Zahra & Hajabdollahi, Farzaneh & Tehrani, Mahdi & Hajabdollahi, Hassan, 2013. "Thermo-economic environmental optimization of Organic Rankine Cycle for diesel waste heat recovery," Energy, Elsevier, vol. 63(C), pages 142-151.
    2. Chys, M. & van den Broek, M. & Vanslambrouck, B. & De Paepe, M., 2012. "Potential of zeotropic mixtures as working fluids in organic Rankine cycles," Energy, Elsevier, vol. 44(1), pages 623-632.
    3. Cataldo, Filippo & Mastrullo, Rita & Mauro, Alfonso William & Vanoli, Giuseppe Peter, 2014. "Fluid selection of Organic Rankine Cycle for low-temperature waste heat recovery based on thermal optimization," Energy, Elsevier, vol. 72(C), pages 159-167.
    4. F. Tchanche, Bertrand & Pétrissans, M. & Papadakis, G., 2014. "Heat resources and organic Rankine cycle machines," Renewable and Sustainable Energy Reviews, Elsevier, vol. 39(C), pages 1185-1199.
    5. Zhang, Ye-Qiang & Wu, Yu-Ting & Xia, Guo-Dong & Ma, Chong-Fang & Ji, Wei-Ning & Liu, Shan-Wei & Yang, Kai & Yang, Fu-Bin, 2014. "Development and experimental study on organic Rankine cycle system with single-screw expander for waste heat recovery from exhaust of diesel engine," Energy, Elsevier, vol. 77(C), pages 499-508.
    6. Hung, T.C. & Shai, T.Y. & Wang, S.K., 1997. "A review of organic rankine cycles (ORCs) for the recovery of low-grade waste heat," Energy, Elsevier, vol. 22(7), pages 661-667.
    7. Pei, Gang & Li, Jing & Li, Yunzhu & Wang, Dongyue & Ji, Jie, 2011. "Construction and dynamic test of a small-scale organic rankine cycle," Energy, Elsevier, vol. 36(5), pages 3215-3223.
    8. Vivian, Jacopo & Manente, Giovanni & Lazzaretto, Andrea, 2015. "A general framework to select working fluid and configuration of ORCs for low-to-medium temperature heat sources," Applied Energy, Elsevier, vol. 156(C), pages 727-746.
    9. Kang, Seok Hun, 2012. "Design and experimental study of ORC (organic Rankine cycle) and radial turbine using R245fa working fluid," Energy, Elsevier, vol. 41(1), pages 514-524.
    10. Quoilin, Sylvain & Lemort, Vincent & Lebrun, Jean, 2010. "Experimental study and modeling of an Organic Rankine Cycle using scroll expander," Applied Energy, Elsevier, vol. 87(4), pages 1260-1268, April.
    11. Declaye, Sébastien & Quoilin, Sylvain & Guillaume, Ludovic & Lemort, Vincent, 2013. "Experimental study on an open-drive scroll expander integrated into an ORC (Organic Rankine Cycle) system with R245fa as working fluid," Energy, Elsevier, vol. 55(C), pages 173-183.
    12. Oyewunmi, Oyeniyi A. & Taleb, Aly I. & Haslam, Andrew J. & Markides, Christos N., 2016. "On the use of SAFT-VR Mie for assessing large-glide fluorocarbon working-fluid mixtures in organic Rankine cycles," Applied Energy, Elsevier, vol. 163(C), pages 263-282.
    13. Tchanche, Bertrand F. & Lambrinos, Gr. & Frangoudakis, A. & Papadakis, G., 2011. "Low-grade heat conversion into power using organic Rankine cycles – A review of various applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(8), pages 3963-3979.
    14. Bao, Junjiang & Zhao, Li, 2013. "A review of working fluid and expander selections for organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 24(C), pages 325-342.
    15. Quoilin, Sylvain & Broek, Martijn Van Den & Declaye, Sébastien & Dewallef, Pierre & Lemort, Vincent, 2013. "Techno-economic survey of Organic Rankine Cycle (ORC) systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 22(C), pages 168-186.
    16. Liu, Bo-Tau & Chien, Kuo-Hsiang & Wang, Chi-Chuan, 2004. "Effect of working fluids on organic Rankine cycle for waste heat recovery," Energy, Elsevier, vol. 29(8), pages 1207-1217.
    17. Bianchi, M. & De Pascale, A., 2011. "Bottoming cycles for electric energy generation: Parametric investigation of available and innovative solutions for the exploitation of low and medium temperature heat sources," Applied Energy, Elsevier, vol. 88(5), pages 1500-1509, May.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Majumdar, Rudrodip & Saha, Sandip K. & Singh, Suneet, 2018. "Evaluation of transient characteristics of medium temperature solar thermal systems utilizing thermal stratification," Applied Energy, Elsevier, vol. 224(C), pages 69-85.
    2. Steven Lecompte & Oyeniyi A. Oyewunmi & Christos N. Markides & Marija Lazova & Alihan Kaya & Martijn Van den Broek & Michel De Paepe, 2017. "Case Study of an Organic Rankine Cycle (ORC) for Waste Heat Recovery from an Electric Arc Furnace (EAF)," Energies, MDPI, vol. 10(5), pages 1-16, May.
    3. Li, Xiaoya & Xu, Bin & Tian, Hua & Shu, Gequn, 2021. "Towards a novel holistic design of organic Rankine cycle (ORC) systems operating under heat source fluctuations and intermittency," Renewable and Sustainable Energy Reviews, Elsevier, vol. 147(C).
    4. Hyung-Seok Park & Hong-Jun Heo & Bum-Seog Choi & Kyung Chun Kim & Jang-Mok Kim, 2019. "Speed Control for Turbine-Generator of ORC Power Generation System and Experimental Implementation," Energies, MDPI, vol. 12(2), pages 1-13, January.
    5. Feng, Yong-qiang & Hung, Tzu-Chen & Su, Ting-Ying & Wang, Shuang & Wang, Qian & Yang, Shih-Cheng & Lin, Jaw-Ren & Lin, Chih-Hung, 2017. "Experimental investigation of a R245fa-based organic Rankine cycle adapting two operation strategies: Stand alone and grid connect," Energy, Elsevier, vol. 141(C), pages 1239-1253.
    6. Magdalena Santos-Rodriguez, M. & Flores-Tlacuahuac, Antonio & Zavala, Victor M., 2017. "A stochastic optimization approach for the design of organic fluid mixtures for low-temperature heat recovery," Applied Energy, Elsevier, vol. 198(C), pages 145-159.
    7. Al Jubori, Ayad M. & Al-Dadah, Raya K. & Mahmoud, Saad & Daabo, Ahmed, 2017. "Modelling and parametric analysis of small-scale axial and radial-outflow turbines for Organic Rankine Cycle applications," Applied Energy, Elsevier, vol. 190(C), pages 981-996.
    8. Al Jubori, Ayad M. & Al-Dadah, Raya & Mahmoud, Saad, 2017. "Performance enhancement of a small-scale organic Rankine cycle radial-inflow turbine through multi-objective optimization algorithm," Energy, Elsevier, vol. 131(C), pages 297-311.
    9. Lecompte, Steven & Gusev, Sergei & Vanslambrouck, Bruno & De Paepe, Michel, 2018. "Experimental results of a small-scale organic Rankine cycle: Steady state identification and application to off-design model validation," Applied Energy, Elsevier, vol. 226(C), pages 82-106.
    10. Jiménez-Arreola, Manuel & Pili, Roberto & Wieland, Christoph & Romagnoli, Alessandro, 2018. "Analysis and comparison of dynamic behavior of heat exchangers for direct evaporation in ORC waste heat recovery applications from fluctuating sources," Applied Energy, Elsevier, vol. 216(C), pages 724-740.
    11. Majumdar, Rudrodip & Singh, Suneet & Saha, Sandip K., 2018. "Quasi-steady state moving boundary reduced order model of two-phase flow for ORC refrigerant in solar-thermal heat exchanger," Renewable Energy, Elsevier, vol. 126(C), pages 830-843.
    12. Couvreur, Kenny & Beyne, Wim & De Paepe, Michel & Lecompte, Steven, 2020. "Hot water storage for increased electricity production with organic Rankine cycle from intermittent residual heat sources in the steel industry," Energy, Elsevier, vol. 200(C).
    13. Chen, Ruihua & Deng, Shuai & Zhao, Li & Zhao, Ruikai & Xu, Weicong, 2022. "Energy recovery from wastewater in deep-sea mining: Feasibility study on an energy supply solution with cold wastewater," Applied Energy, Elsevier, vol. 305(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Braimakis, Konstantinos & Karellas, Sotirios, 2017. "Integrated thermoeconomic optimization of standard and regenerative ORC for different heat source types and capacities," Energy, Elsevier, vol. 121(C), pages 570-598.
    2. Steven Lecompte & Sanne Lemmens & Henk Huisseune & Martijn Van den Broek & Michel De Paepe, 2015. "Multi-Objective Thermo-Economic Optimization Strategy for ORCs Applied to Subcritical and Transcritical Cycles for Waste Heat Recovery," Energies, MDPI, vol. 8(4), pages 1-28, April.
    3. Landelle, Arnaud & Tauveron, Nicolas & Haberschill, Philippe & Revellin, Rémi & Colasson, Stéphane, 2017. "Organic Rankine cycle design and performance comparison based on experimental database," Applied Energy, Elsevier, vol. 204(C), pages 1172-1187.
    4. Fuhaid Alshammari & Apostolos Karvountzis-Kontakiotis & Apostolos Pesyridis & Muhammad Usman, 2018. "Expander Technologies for Automotive Engine Organic Rankine Cycle Applications," Energies, MDPI, vol. 11(7), pages 1-36, July.
    5. Yamada, Noboru & Tominaga, Yoshihito & Yoshida, Takanori, 2014. "Demonstration of 10-Wp micro organic Rankine cycle generator for low-grade heat recovery," Energy, Elsevier, vol. 78(C), pages 806-813.
    6. Shao, Long & Ma, Xinling & Wei, Xinli & Hou, Zhonglan & Meng, Xiangrui, 2017. "Design and experimental study of a small-sized organic Rankine cycle system under various cooling conditions," Energy, Elsevier, vol. 130(C), pages 236-245.
    7. Chintala, Venkateswarlu & Kumar, Suresh & Pandey, Jitendra K., 2018. "A technical review on waste heat recovery from compression ignition engines using organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 81(P1), pages 493-509.
    8. Peter Collings & Zhibin Yu, 2017. "Numerical Analysis of an Organic Rankine Cycle with Adjustable Working Fluid Composition, a Volumetric Expander and a Recuperator," Energies, MDPI, vol. 10(4), pages 1-21, March.
    9. Peris, Bernardo & Navarro-Esbrí, Joaquín & Molés, Francisco & Mota-Babiloni, Adrián, 2015. "Experimental study of an ORC (organic Rankine cycle) for low grade waste heat recovery in a ceramic industry," Energy, Elsevier, vol. 85(C), pages 534-542.
    10. Lei, Biao & Wang, Wei & Wu, Yu-Ting & Ma, Chong-Fang & Wang, Jing-Fu & Zhang, Lei & Li, Chuang & Zhao, Ying-Kun & Zhi, Rui-Ping, 2016. "Development and experimental study on a single screw expander integrated into an Organic Rankine Cycle," Energy, Elsevier, vol. 116(P1), pages 43-52.
    11. Bamorovat Abadi, Gholamreza & Kim, Kyung Chun, 2017. "Investigation of organic Rankine cycles with zeotropic mixtures as a working fluid: Advantages and issues," Renewable and Sustainable Energy Reviews, Elsevier, vol. 73(C), pages 1000-1013.
    12. Peris, Bernardo & Navarro-Esbrí, Joaquín & Molés, Francisco & González, Manuel & Mota-Babiloni, Adrián, 2015. "Experimental characterization of an ORC (organic Rankine cycle) for power and CHP (combined heat and power) applications from low grade heat sources," Energy, Elsevier, vol. 82(C), pages 269-276.
    13. Lecompte, Steven & Huisseune, Henk & van den Broek, Martijn & Vanslambrouck, Bruno & De Paepe, Michel, 2015. "Review of organic Rankine cycle (ORC) architectures for waste heat recovery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 47(C), pages 448-461.
    14. Li, Jing & Gao, Guangtao & Li, Pengcheng & Pei, Gang & Huang, Hulin & Su, Yuehong & Ji, Jie, 2018. "Experimental study of organic Rankine cycle in the presence of non-condensable gases," Energy, Elsevier, vol. 142(C), pages 739-753.
    15. Imran, Muhammad & Usman, Muhammad & Park, Byung-Sik & Lee, Dong-Hyun, 2016. "Volumetric expanders for low grade heat and waste heat recovery applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 57(C), pages 1090-1109.
    16. Bao, Junjiang & Zhao, Li, 2013. "A review of working fluid and expander selections for organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 24(C), pages 325-342.
    17. Yang, Xufei & Xu, Jinliang & Miao, Zheng & Zou, Jinghuang & Yu, Chao, 2015. "Operation of an organic Rankine cycle dependent on pumping flow rates and expander torques," Energy, Elsevier, vol. 90(P1), pages 864-878.
    18. Zhou, Naijun & Wang, Xiaoyuan & Chen, Zhuo & Wang, Zhiqi, 2013. "Experimental study on Organic Rankine Cycle for waste heat recovery from low-temperature flue gas," Energy, Elsevier, vol. 55(C), pages 216-225.
    19. Sanjay Mukherjee & Abhishek Asthana & Martin Howarth & Jahedul Islam Chowdhury, 2020. "Techno-Economic Assessment of Waste Heat Recovery Technologies for the Food Processing Industry," Energies, MDPI, vol. 13(23), pages 1-26, December.
    20. Kang, Seok Hun, 2016. "Design and preliminary tests of ORC (organic Rankine cycle) with two-stage radial turbine," Energy, Elsevier, vol. 96(C), pages 142-154.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:183:y:2016:i:c:p:623-635. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.