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Systems optimization model for energy management of a parallel HPGR crushing process

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  • Numbi, B.P.
  • Xia, X.

Abstract

This work proposes a systems optimization control model for energy management of a parallel crushing process made up with high-pressure grinding rolls (HPGR) machines. The aim is to reduce both energy consumption and cost through optimal control of the process and load shifting, respectively. A case study of a copper crushing process is solved under three scenarios in order to evaluate the effectiveness of the developed model. Simulation results show that 41.93% energy cost saving is achieved through load shifting by coordinating the rotational speed of HPGRs. It is further shown that the energy saving can be achieved when the two HPGRs are not operated with equal overall efficiency, but also through a small decrement in rolls operating pressure. In the first case, 1.87% energy saving is obtained while in the last case, about 4.5% energy saving is achieved for every decrement of 0.2N/mm2 in rolls operating pressure without significant change in product quality.

Suggested Citation

  • Numbi, B.P. & Xia, X., 2015. "Systems optimization model for energy management of a parallel HPGR crushing process," Applied Energy, Elsevier, vol. 149(C), pages 133-147.
    • Handle: RePEc:eee:appene:v:149:y:2015:i:c:p:133-147
    DOI: 10.1016/j.apenergy.2015.03.129
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    References listed on IDEAS

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    1. van Staden, Adam Jacobus & Zhang, Jiangfeng & Xia, Xiaohua, 2011. "A model predictive control strategy for load shifting in a water pumping scheme with maximum demand charges," Applied Energy, Elsevier, vol. 88(12), pages 4785-4794.
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    Citations

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    Cited by:

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    6. Kucuksayacigil, Fikri & Roni, Mohammad & Eksioglu, Sandra D. & Bhuiyan, Tanveer H. & Chen, Qiushi, 2022. "Optimal control to handle variations in moisture content and reactor in-feed rate," Energy, Elsevier, vol. 248(C).
    7. Ndwali, Kasereka & Njiri, Jackson G. & Wanjiru, Evan M., 2020. "Multi-objective optimal sizing of grid connected photovoltaic batteryless system minimizing the total life cycle cost and the grid energy," Renewable Energy, Elsevier, vol. 148(C), pages 1256-1265.
    8. Saramak, Daniel & Leśniak, Katarzyna, 2024. "Impact of HPGR operational pressing force and material moisture on energy consumption and crushing product fineness in high-pressure grinding processes," Energy, Elsevier, vol. 302(C).

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