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Improving energy efficiency of sawmill industrial sites by integration with pellet and CHP plants

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  • Anderson, Jan-Olof
  • Toffolo, Andrea

Abstract

An essential strategy to lower energy and resources consumption is the development of highly integrated industrial sites including different kind of plants complementing one another. Sawmills are huge biomass suppliers to other industries, such as pulp and paper mills, pellet plants and CHP plants, and part of the biomass is also used for the internal heat requirement. In this paper the integration of a sawmill with a pellet plant and a CHP plant is investigated using advanced process integration techniques, so that the thermal energy and the electricity produced in the CHP plant by burning part of the sawmill biomass output are used for the heat and power requirements of the other two industries. The results show that up to 18% of the biomass by-products from the sawmill can be saved, but from the economic point of view the ratio between prices of the thermal energy sold for district heating and the low quality biomass has to be lower than the present one to make the integrated design solution more attractive than separate plant operation.

Suggested Citation

  • Anderson, Jan-Olof & Toffolo, Andrea, 2013. "Improving energy efficiency of sawmill industrial sites by integration with pellet and CHP plants," Applied Energy, Elsevier, vol. 111(C), pages 791-800.
    • Handle: RePEc:eee:appene:v:111:y:2013:i:c:p:791-800
    DOI: 10.1016/j.apenergy.2013.05.066
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    References listed on IDEAS

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    Cited by:

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    6. Nwachukwu, Chinedu M. & Toffolo, Andrea & Wetterlund, Elisabeth, 2020. "Biomass-based gas use in Swedish iron and steel industry – Supply chain and process integration considerations," Renewable Energy, Elsevier, vol. 146(C), pages 2797-2811.
    7. Johnsson, Simon & Andersson, Elias & Thollander, Patrik & Karlsson, Magnus, 2019. "Energy savings and greenhouse gas mitigation potential in the Swedish wood industry," Energy, Elsevier, vol. 187(C).
    8. Xinhua Shen & Raghava R. Kommalapati & Ziaul Huque, 2015. "The Comparative Life Cycle Assessment of Power Generation from Lignocellulosic Biomass," Sustainability, MDPI, vol. 7(10), pages 1-14, September.
    9. Leino, M. & Uusitalo, V. & Grönman, A. & Nerg, J. & Horttanainen, M. & Soukka, R. & Pyrhönen, J., 2016. "Economics and greenhouse gas balance of distributed electricity production at sawmills using hermetic turbogenerator," Renewable Energy, Elsevier, vol. 88(C), pages 102-111.
    10. Sandberg, Erik & Toffolo, Andrea & Krook-Riekkola, Anna, 2019. "A bottom-up study of biomass and electricity use in a fossil free Swedish industry," Energy, Elsevier, vol. 167(C), pages 1019-1030.
    11. Nunes, L.J.R. & Matias, J.C.O. & Catalão, J.P.S., 2014. "Mixed biomass pellets for thermal energy production: A review of combustion models," Applied Energy, Elsevier, vol. 127(C), pages 135-140.
    12. Sun, Zeyi & Li, Lin & Bego, Andres & Dababneh, Fadwa, 2015. "Customer-side electricity load management for sustainable manufacturing systems utilizing combined heat and power generation system," International Journal of Production Economics, Elsevier, vol. 165(C), pages 112-119.
    13. Sennai Mesfun & Jan-Olof Anderson & Kentaro Umeki & Andrea Toffolo, 2016. "Integrated SNG Production in a Typical Nordic Sawmill," Energies, MDPI, vol. 9(5), pages 1-19, April.
    14. Da Xie & Yupu Lu & Junbo Sun & Chenghong Gu & Jilai Yu, 2016. "Optimal Operation of Network-Connected Combined Heat and Powers for Customer Profit Maximization," Energies, MDPI, vol. 9(6), pages 1-17, June.
    15. Martínez González, Aldemar & Lesme Jaén, René & Silva Lora, Electo Eduardo, 2020. "Thermodynamic assessment of the integrated gasification-power plant operating in the sawmill industry: An energy and exergy analysis," Renewable Energy, Elsevier, vol. 147(P1), pages 1151-1163.
    16. Zetterholm, Jonas & Wetterlund, Elisabeth & Pettersson, Karin & Lundgren, Joakim, 2018. "Evaluation of value chain configurations for fast pyrolysis of lignocellulosic biomass - Integration, feedstock, and product choice," Energy, Elsevier, vol. 144(C), pages 564-575.
    17. Ahlström, Johan M. & Pettersson, Karin & Wetterlund, Elisabeth & Harvey, Simon, 2017. "Value chains for integrated production of liquefied bio-SNG at sawmill sites – Techno-economic and carbon footprint evaluation," Applied Energy, Elsevier, vol. 206(C), pages 1590-1608.

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