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Optimization of process integration in a Kraft pulp and paper mill – Evaporation train and CHP system

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  • Mesfun, Sennai
  • Toffolo, Andrea

Abstract

A great interest has been arising about the production of fuels and advanced chemicals from renewable resources such as wooden biomass in the so-called biorefineries. Pulp and paper mills are often seen as the most obvious fundamental module of such industrial sites, because of the common feedstock and the chemical transformations that already occur in the process. In this paper the model of real Kraft pulp and paper mill is developed and optimized from energetic point of view using process integration techniques, in order to assess the potential for energy saving and to establish a starting point for future research on biorefinery sites. Improvements to the configurations of the multi-effect evaporator and of the steam cycle in the CHP system have been introduced, and three different levels of heat integration boundaries have been considered (multi-effect evaporator, mill sub-processes, and total site). Results indicate a significant potential for the decrease in thermal energy requirement and/or the increase in power production for the same pulp and paper production.

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  • Mesfun, Sennai & Toffolo, Andrea, 2013. "Optimization of process integration in a Kraft pulp and paper mill – Evaporation train and CHP system," Applied Energy, Elsevier, vol. 107(C), pages 98-110.
    • Handle: RePEc:eee:appene:v:107:y:2013:i:c:p:98-110
    DOI: 10.1016/j.apenergy.2013.02.016
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    References listed on IDEAS

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    3. Verma, Om Prakash & Manik, Gaurav & Sethi, Sushant Kumar, 2019. "A comprehensive review of renewable energy source on energy optimization of black liquor in MSE using steady and dynamic state modeling, simulation and control," Renewable and Sustainable Energy Reviews, Elsevier, vol. 100(C), pages 90-109.
    4. Zimmer, Tobias & Rudi, Andreas & Müller, Ann-Kathrin & Fröhling, Magnus & Schultmann, Frank, 2017. "Modeling the impact of competing utilization paths on biomass-to-liquid (BtL) supply chains," Applied Energy, Elsevier, vol. 208(C), pages 954-971.
    5. Sennai Mesfun & Jan-Olof Anderson & Kentaro Umeki & Andrea Toffolo, 2016. "Integrated SNG Production in a Typical Nordic Sawmill," Energies, MDPI, vol. 9(5), pages 1-19, April.
    6. Tanaka, Yasuto & Mesfun, Sennai & Umeki, Kentaro & Toffolo, Andrea & Tamaura, Yutaka & Yoshikawa, Kunio, 2015. "Thermodynamic performance of a hybrid power generation system using biomass gasification and concentrated solar thermal processes," Applied Energy, Elsevier, vol. 160(C), pages 664-672.
    7. Anderson, Jan-Olof & Toffolo, Andrea, 2013. "Improving energy efficiency of sawmill industrial sites by integration with pellet and CHP plants," Applied Energy, Elsevier, vol. 111(C), pages 791-800.
    8. Ribeiro Domingos, Meire Ellen Gorete & Flórez-Orrego, Daniel & dos Santos, Moisés Teles & de Oliveira Junior, Silvio & Maréchal, François, 2023. "Process modeling and integration of hydrogen and synthetic natural gas production in a kraft pulp mill via black liquor gasification," Renewable Energy, Elsevier, vol. 219(P1).
    9. Verma, Om Prakash & Mohammed, Toufiq Haji & Mangal, Shubham & Manik, Gaurav, 2017. "Minimization of energy consumption in multi-stage evaporator system of Kraft recovery process using Interior-Point Method," Energy, Elsevier, vol. 129(C), pages 148-157.
    10. Yang, F. & Meerman, J.C. & Faaij, A.P.C., 2021. "Carbon capture and biomass in industry: A techno-economic analysis and comparison of negative emission options," Renewable and Sustainable Energy Reviews, Elsevier, vol. 144(C).

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