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Surplus electricity production in sugarcane mills using residual bagasse and straw as fuel

Author

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  • Alves, Moises
  • Ponce, Gustavo H.S.F.
  • Silva, Maria Aparecida
  • Ensinas, Adriano V.

Abstract

The cogeneration system is one of the most important parts of sugarcane mills which use the bagasse as fuel. In the recent years, modern equipments and energy efficiency measures made possible to the sugarcane industry, the production of surplus electricity which become, besides the sugar and ethanol, a third product from the same renewable source, the sugarcane. This work analyses the surplus electric power systems for three different schemes of cogeneration system in the sugarcane industry through the simulator Thermoflow®. The analysis is made considering both the available bagasse and sugarcane straw recovery as fuel in three different scenarios for the industrial process energy requirements. The results show that the CEST (Condensing Extraction Steam Turbine) system can have a surplus of electricity of up to four times higher than the BPST (Backpressure Steam Turbine) system. The system CEST can have an increase in surplus power above 23% and 102% for the rate of 10% and 50% of cane straw recovery in the field respectively. The BPST-C (Backpressure and Condensing Turbines) system can produce similar values of surplus electricity when compared with the system CEST, but may represent an opportunity of flexible operation of the cogeneration systems in harvest and off-seasons.

Suggested Citation

  • Alves, Moises & Ponce, Gustavo H.S.F. & Silva, Maria Aparecida & Ensinas, Adriano V., 2015. "Surplus electricity production in sugarcane mills using residual bagasse and straw as fuel," Energy, Elsevier, vol. 91(C), pages 751-757.
  • Handle: RePEc:eee:energy:v:91:y:2015:i:c:p:751-757
    DOI: 10.1016/j.energy.2015.08.101
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    1. Morandin, Matteo & Toffolo, Andrea & Lazzaretto, Andrea & Maréchal, François & Ensinas, Adriano V. & Nebra, Silvia A., 2011. "Synthesis and parameter optimization of a combined sugar and ethanol production process integrated with a CHP system," Energy, Elsevier, vol. 36(6), pages 3675-3690.
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    7. João Paulo Guerra & Fernando Henrique Cardoso & Alex Nogueira & Luiz Kulay, 2018. "Thermodynamic and Environmental Analysis of Scaling up Cogeneration Units Driven by Sugarcane Biomass to Enhance Power Exports," Energies, MDPI, vol. 11(1), pages 1-23, January.
    8. Bechara, Rami & Gomez, Adrien & Saint-Antonin, Valérie & Schweitzer, Jean-Marc & Maréchal, François, 2016. "Methodology for the optimal design of an integrated sugarcane distillery and cogeneration process for ethanol and power production," Energy, Elsevier, vol. 117(P2), pages 540-549.
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    10. Singh, Omendra Kumar, 2019. "Exergy analysis of a grid-connected bagasse-based cogeneration plant of sugar factory and exhaust heat utilization for running a cold storage," Renewable Energy, Elsevier, vol. 143(C), pages 149-163.
    11. Bonassa, Gabriela & Schneider, Lara Talita & Canever, Victor Bruno & Cremonez, Paulo André & Frigo, Elisandro Pires & Dieter, Jonathan & Teleken, Joel Gustavo, 2018. "Scenarios and prospects of solid biofuel use in Brazil," Renewable and Sustainable Energy Reviews, Elsevier, vol. 82(P3), pages 2365-2378.
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