IDEAS home Printed from https://ideas.repec.org/p/hal/journl/hal-01205567.html
   My bibliography  Save this paper

The impact of failure, repair and joint imbalance of processing time means & buffer sizes on the performance of unpaced production lines

Author

Listed:
  • Sabry Shaaban

    (Groupe Sup de Co La Rochelle)

  • Tom Mcnamara

    (ESC Rennes School of Business - ESC [Rennes] - ESC Rennes School of Business)

  • Sarah Hudson

    (ESC Rennes School of Business - ESC [Rennes] - ESC Rennes School of Business)

Abstract

"This article studies the performance of unpaced serial production lines that are subject to breakdown and are imbalanced in terms of both of their processing time means (MTs) and buffer storage capacities (BCs). Simulation results show that the best pattern in terms of throughput is a balanced line With respect to average buffer level; the best configuration is a monotone decreasing MT order, together with an ascending BC arrangement. Statistical analysis shows that BC, combined patterns of MT and BC imbalance, line length and degree of imbalance all contribute significantly to performance. [...]" Sabry Shaaban, Tom McNamara and Sarah Hudson

Suggested Citation

  • Sabry Shaaban & Tom Mcnamara & Sarah Hudson, 2015. "The impact of failure, repair and joint imbalance of processing time means & buffer sizes on the performance of unpaced production lines," Post-Print hal-01205567, HAL.
    • Handle: RePEc:hal:journl:hal-01205567
    Note: View the original document on HAL open archive server: https://rennes-sb.hal.science/hal-01205567
    as

    Download full text from publisher

    File URL: https://rennes-sb.hal.science/hal-01205567/document
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Stanley Gershwin & James Schor, 2000. "Efficient algorithms for buffer space allocation," Annals of Operations Research, Springer, vol. 93(1), pages 117-144, January.
    2. Staley, Dan R. & Kim, David S., 2012. "Experimental results for the allocation of buffers in closed serial production lines," International Journal of Production Economics, Elsevier, vol. 137(2), pages 284-291.
    3. Sabry Shaaban & Tom McNamara, 2009. "Improving the efficiency of unpaced production lines by unbalancing service time means," International Journal of Operational Research, Inderscience Enterprises Ltd, vol. 4(3), pages 346-361.
    4. Sabry Shaaban, 2011. "Unpaced production lines with jointly unbalanced operation time means and buffer capacities – their behaviour and performance," International Journal of Manufacturing Technology and Management, Inderscience Enterprises Ltd, vol. 23(1/2), pages 54-68.
    5. Heavey, C. & Papadopoulos, H. T. & Browne, J., 1993. "The throughput rate of multistation unreliable production lines," European Journal of Operational Research, Elsevier, vol. 68(1), pages 69-89, July.
    6. Nahas, Nabil & Ait-Kadi, Daoud & Nourelfath, Mustapha, 2006. "A new approach for buffer allocation in unreliable production lines," International Journal of Production Economics, Elsevier, vol. 103(2), pages 873-881, October.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Federico Nuñez-Piña & Joselito Medina-Marin & Juan Carlos Seck-Tuoh-Mora & Norberto Hernandez-Romero & Eva Selene Hernandez-Gress, 2018. "Modeling of Throughput in Production Lines Using Response Surface Methodology and Artificial Neural Networks," Complexity, Hindawi, vol. 2018, pages 1-10, January.
    2. Guan Wang & Yang Woo Shin & Dug Hee Moon, 2016. "Comparison of three flow line layouts with unreliable machines and profit maximization," Flexible Services and Manufacturing Journal, Springer, vol. 28(4), pages 669-693, December.
    3. Colledani, Marcello & Tolio, Tullio, 2009. "Performance evaluation of production systems monitored by statistical process control and off-line inspections," International Journal of Production Economics, Elsevier, vol. 120(2), pages 348-367, August.
    4. Wei, Shuaichong & Nourelfath, Mustapha & Nahas, Nabil, 2023. "Analysis of a production line subject to degradation and preventive maintenance," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    5. Nahas, Nabil & Nourelfath, Mustapha & Gendreau, Michel, 2014. "Selecting machines and buffers in unreliable assembly/disassembly manufacturing networks," International Journal of Production Economics, Elsevier, vol. 154(C), pages 113-126.
    6. Mehmet Ulaş Koyuncuoğlu & Leyla Demir, 2021. "A comparison of combat genetic and big bang–big crunch algorithms for solving the buffer allocation problem," Journal of Intelligent Manufacturing, Springer, vol. 32(6), pages 1529-1546, August.
    7. Cruz, F.R.B. & Van Woensel, T. & Smith, J. MacGregor, 2010. "Buffer and throughput trade-offs in M/G/1/K queueing networks: A bi-criteria approach," International Journal of Production Economics, Elsevier, vol. 125(2), pages 224-234, June.
    8. Elisa Gebennini & Andrea Grassi & Cesare Fantuzzi & Stanley Gershwin & Irvin Schick, 2013. "Discrete time model for two-machine one-buffer transfer lines with restart policy," Annals of Operations Research, Springer, vol. 209(1), pages 41-65, October.
    9. G. Alon & D. Kroese & T. Raviv & R. Rubinstein, 2005. "Application of the Cross-Entropy Method to the Buffer Allocation Problem in a Simulation-Based Environment," Annals of Operations Research, Springer, vol. 134(1), pages 137-151, February.
    10. Stefan Helber & Katja Schimmelpfeng & Raik Stolletz & Svenja Lagershausen, 2011. "Using linear programming to analyze and optimize stochastic flow lines," Annals of Operations Research, Springer, vol. 182(1), pages 193-211, January.
    11. James T. Lin & Chun-Chih Chiu, 2018. "A hybrid particle swarm optimization with local search for stochastic resource allocation problem," Journal of Intelligent Manufacturing, Springer, vol. 29(3), pages 481-495, March.
    12. Eva K. Lee & Siddhartha Maheshwary & Jacquelyn Mason & William Glisson, 2006. "Large-Scale Dispensing for Emergency Response to Bioterrorism and Infectious-Disease Outbreak," Interfaces, INFORMS, vol. 36(6), pages 591-607, December.
    13. Alfieri, Arianna & Matta, Andrea, 2012. "Mathematical programming formulations for approximate simulation of multistage production systems," European Journal of Operational Research, Elsevier, vol. 219(3), pages 773-783.
    14. Konstantinos S. Boulas & Georgios D. Dounias & Chrissoleon T. Papadopoulos, 2023. "A hybrid evolutionary algorithm approach for estimating the throughput of short reliable approximately balanced production lines," Journal of Intelligent Manufacturing, Springer, vol. 34(2), pages 823-852, February.
    15. Juliane Müller & Christine Shoemaker & Robert Piché, 2014. "SO-I: a surrogate model algorithm for expensive nonlinear integer programming problems including global optimization applications," Journal of Global Optimization, Springer, vol. 59(4), pages 865-889, August.
    16. Chen, Chin-Tai & Yuan, John, 2004. "Transient throughput analysis for a series type system of machines in terms of alternating renewal processes," European Journal of Operational Research, Elsevier, vol. 155(1), pages 178-197, May.
    17. Nahas, Nabil & Khatab, Abdelhakim & Ait-Kadi, Daoud & Nourelfath, Mustapha, 2008. "Extended great deluge algorithm for the imperfect preventive maintenance optimization of multi-state systems," Reliability Engineering and System Safety, Elsevier, vol. 93(11), pages 1658-1672.
    18. Papadopoulos, H. T. & Heavey, C., 1996. "Queueing theory in manufacturing systems analysis and design: A classification of models for production and transfer lines," European Journal of Operational Research, Elsevier, vol. 92(1), pages 1-27, July.
    19. Papadopoulos, H. T. & Vidalis, M. I., 2001. "Minimizing WIP inventory in reliable production lines," International Journal of Production Economics, Elsevier, vol. 70(2), pages 185-197, March.
    20. Belmansour, Ahmed-Tidjani & Nourelfath, Mustapha, 2010. "An aggregation method for performance evaluation of a tandem homogenous production line with machines having multiple failure modes," Reliability Engineering and System Safety, Elsevier, vol. 95(11), pages 1193-1201.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:hal:journl:hal-01205567. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: CCSD (email available below). General contact details of provider: https://hal.archives-ouvertes.fr/ .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.