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Studying the impact of sequence-dependent set-up times in integrated process planning and scheduling with E-ACO heuristic

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  • Sicheng Zhang
  • T.N. Wong

Abstract

In job-shop scheduling, the importance of set-up issues is well known and has been considered in many solution approaches. However, in integrated process planning and scheduling (IPPS) involving flexible process plans, the set-up times are often ignored, or absorbed into processing times in IPPS domain, with the purpose to reduce the complexity. This is based on the assumption that set-up times are sequence-independent, or short enough to be ignored compared to processing times. However, it is not uncommon to encounter sequence-dependent set-up times (SDSTs) in practical production. This paper conducts a detailed investigation on the impact of SDSTs on the practical performance of the schedule: a comparative study is made for different cases where set-up times are (1) separately considered, (2) absorbed into processing times, or (3) totally ignored. An enhanced version of ant colony optimisation (E-ACO) algorithm is used to solve the IPPS problem, with the objective to minimise the total makespan. The following four types of set-up issues are considered: part loading/unloading, fixture preparation, tool switching and material transportation. Situations with various set-up time lengths have been studied and compared. A special case of IPPS problem involving a large number of identical jobs has been specifically studied and discussed. The results have shown that, set-up times should be carefully dealt with under different circumstances.

Suggested Citation

  • Sicheng Zhang & T.N. Wong, 2016. "Studying the impact of sequence-dependent set-up times in integrated process planning and scheduling with E-ACO heuristic," International Journal of Production Research, Taylor & Francis Journals, vol. 54(16), pages 4815-4838, August.
    • Handle: RePEc:taf:tprsxx:v:54:y:2016:i:16:p:4815-4838
    DOI: 10.1080/00207543.2015.1098786
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    References listed on IDEAS

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    1. S. Zhang & T. N. Wong, 2018. "Integrated process planning and scheduling: an enhanced ant colony optimization heuristic with parameter tuning," Journal of Intelligent Manufacturing, Springer, vol. 29(3), pages 585-601, March.
    2. Shijin Wang, 2014. "ACO-based method for single machine scheduling with sequence-dependent setup time and limited capacity warehouse," International Journal of Industrial and Systems Engineering, Inderscience Enterprises Ltd, vol. 16(3), pages 334-364.
    3. Allahverdi, Ali & Gupta, Jatinder N. D. & Aldowaisan, Tariq, 1999. "A review of scheduling research involving setup considerations," Omega, Elsevier, vol. 27(2), pages 219-239, April.
    4. Cardoen, Brecht & Demeulemeester, Erik & Beliën, Jeroen, 2010. "Operating room planning and scheduling: A literature review," European Journal of Operational Research, Elsevier, vol. 201(3), pages 921-932, March.
    5. A Ławrynowicz, 2008. "Integration of production planning and scheduling using an expert system and a genetic algorithm," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 59(4), pages 455-463, April.
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