Two-stage no-wait hybrid flowshop scheduling with inter-stage flexibility

This paper addresses the performance of scheduling algorithms for a two-stage no-wait hybrid flowshop environment with inter-stage flexibility, where there exist several parallel machines at each stage. Each job, composed of two operations, must be processed from start to completion without any interruption either on or between the two stages. For each job, the total processing time of its two operations is fixed, and the stage-1 operation is divided into two sub-parts: an obligatory part and an optional part (which is to be determined by a solution), with a constraint that no optional part of a job can be processed in parallel with an idleness of any stage-2 machine. The objective is to minimize the makespan. We prove that even for the special case with only one machine at each stage, this problem is strongly NP-hard. For the case with one machine at stage 1 and m machines at stage 2, we propose two polynomial time approximation algorithms with worst case ratio of $$3-\frac{2}{m+1}$$ 3 - 2 m + 1 and $$2-\frac{1}{m+1}$$ 2 - 1 m + 1 , respectively. For the case with m machines at stage 1 and one machine at stage 2, we propose a polynomial time approximation algorithm with worst case ratio of 2. We also prove that all the worst case ratios are tight.