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Real-time defect detection of TFT-LCD displays using a lightweight network architecture

Author

Listed:
  • Ping Chen

    (Kunming University of Science and Technology)

  • Mingfang Chen

    (Kunming University of Science and Technology)

  • Sen Wang

    (Kunming University of Science and Technology)

  • Yanjin Song

    (Si Chuan Xsped Intelligent Technology Co., Ltd.)

  • Yu Cui

    (Kunming University of Science and Technology)

  • Zhongping Chen

    (Kunming University of Science and Technology)

  • Yongxia Zhang

    (Kunming University of Science and Technology)

  • Songlin Chen

    (Kunming University of Science and Technology)

  • Xiang Mo

    (Kunming University of Science and Technology)

Abstract

The mura defects of thin film transistor-liquid crystal display (TFT-LCD) panels have low contrast and random locations, which makes it impossible for us to correctly evaluate the number and type of mura defects on the image in the field inspection. In response to the above problems, this paper proposes a lightweight YOLO-ADPAM detection method based on an attention mechanism. First, we designed a K-means-ciou++ clustering algorithm using the Complete-Intersection-Over-Union loss function to cluster the anchor box size of the display defect dataset, making the bounding box regression more accurate and stable and improving the recognition and positioning accuracy of the algorithm. Second, we design a parallel attention module, combining the advantages of the channel and spatial attention mechanisms to effectively extract helpful information from feature maps. The channel attention branch can compensate for the defect information lost by global average pooling to a certain extent, and selecting a larger convolution kernel in the spatial attention branch is beneficial to retain crucial spatial information. Third, using atrous spatial pyramid pooling and depthwise separable convolution in the Neck network can further improve the receptive field of the feature map and improve the detection accuracy of the network. The experimental results show that the mAP of our proposed YOLO-ADPAM algorithm in TFT-LCD defect detection reaches 98.20%, and the detection speed reaches 83.23 FPS, which meets the detection accuracy and real-time requirements of TFT-LCD defect detection tasks.

Suggested Citation

  • Ping Chen & Mingfang Chen & Sen Wang & Yanjin Song & Yu Cui & Zhongping Chen & Yongxia Zhang & Songlin Chen & Xiang Mo, 2024. "Real-time defect detection of TFT-LCD displays using a lightweight network architecture," Journal of Intelligent Manufacturing, Springer, vol. 35(3), pages 1337-1352, March.
  • Handle: RePEc:spr:joinma:v:35:y:2024:i:3:d:10.1007_s10845-023-02110-7
    DOI: 10.1007/s10845-023-02110-7
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    References listed on IDEAS

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    1. Myeongso Kim & Minyoung Lee & Minjeong An & Hongchul Lee, 2020. "Effective automatic defect classification process based on CNN with stacking ensemble model for TFT-LCD panel," Journal of Intelligent Manufacturing, Springer, vol. 31(5), pages 1165-1174, June.
    2. Jueun Kwak & Ki Bum Lee & Jaeyeon Jang & Kyong Soo Chang & Chang Ouk Kim, 2019. "Automatic inspection of salt-and-pepper defects in OLED panels using image processing and control chart techniques," Journal of Intelligent Manufacturing, Springer, vol. 30(3), pages 1047-1055, March.
    3. Tobias Schlosser & Michael Friedrich & Frederik Beuth & Danny Kowerko, 2022. "Improving automated visual fault inspection for semiconductor manufacturing using a hybrid multistage system of deep neural networks," Journal of Intelligent Manufacturing, Springer, vol. 33(4), pages 1099-1123, April.
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