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Predicting the quality of a machined workpiece with a variational autoencoder approach

Author

Listed:
  • Antoine Proteau

    (École de Technologie Supérieure)

  • Antoine Tahan

    (École de Technologie Supérieure)

  • Ryad Zemouri

    (École de Technologie Supérieure
    HESAM Université)

  • Marc Thomas

    (École de Technologie Supérieure)

Abstract

In this article, it is shown that a machine learning approach based only on data from sensors (vibration and current consumption) can be used to predict the geometric dimensioning and tolerancing quality measurement values of machined workpieces in an industrial context. First, a methodology based on a variational autoencoder approach is used, and then a metric based on the concept of Euclidean distance and the 2D latent space produced by the variational autoencoder is proposed. The proposed variational autoencoder regression model is shown capable of predicting the quality measurement values, with a mean square error of $$5.2573\times {10}^{-4}$$ 5.2573 × 10 - 4 mm. The proposed measurement system also displays a confidence interval of ± 0.05 mm. Moreover, the resulting 2D latent space is capable of distributing and structuring data based on the quality level and of providing a quick visual support. Compared to the t-SNE method, this latent space displays a better structure. Furthermore, the proposed Euclidean distance metric is correlated to the quality level in both the predicted and observed subsets. This work is also based on an industrial dataset, thus increasing its potential for technological transfer; that in turn allows a better monitoring of the machining process, as well as the prediction of the workpiece quality.

Suggested Citation

  • Antoine Proteau & Antoine Tahan & Ryad Zemouri & Marc Thomas, 2023. "Predicting the quality of a machined workpiece with a variational autoencoder approach," Journal of Intelligent Manufacturing, Springer, vol. 34(2), pages 719-737, February.
    • Handle: RePEc:spr:joinma:v:34:y:2023:i:2:d:10.1007_s10845-021-01822-y
    DOI: 10.1007/s10845-021-01822-y
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    References listed on IDEAS

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    1. Wei Bao & Jun Yue & Yulei Rao, 2017. "A deep learning framework for financial time series using stacked autoencoders and long-short term memory," PLOS ONE, Public Library of Science, vol. 12(7), pages 1-24, July.
    2. Xu, Fan & Yang, Fangfang & Fei, Zicheng & Huang, Zhelin & Tsui, Kwok-Leung, 2021. "Life prediction of lithium-ion batteries based on stacked denoising autoencoders," Reliability Engineering and System Safety, Elsevier, vol. 208(C).
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    Cited by:

    1. Waqar Ahmed Khan & Mahmoud Masoud & Abdelrahman E. E. Eltoukhy & Mehran Ullah, 2025. "Stacked encoded cascade error feedback deep extreme learning machine network for manufacturing order completion time," Journal of Intelligent Manufacturing, Springer, vol. 36(2), pages 1313-1339, February.

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