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Risk based maintenance strategy: a quantitative approach based on time-to-failure model

Author

Listed:
  • Ali Nouri Gharahasanlou

    (Shahrood University of Technology)

  • Mohammad Ataei

    (Shahrood University of Technology)

  • Reza Khalokakaie

    (Shahrood University of Technology)

  • Abbas Barabadi

    (The University of Tromso - The Arctic University of Norway)

  • Vahid Einian

    (Urmia University)

Abstract

The appropriate maintenance strategy for a specific system requires a detailed analysis of the system’s reliability. Reliability analysis relies greatly on the historical failure and repair data. Lack of data, poor quality data, data censoring, and combining data from different systems working in different operating conditions are some of the challenges for maintenance analysts. Hence, based on the nature of historical failure and repair data (independence of data, constant failure rates, identically distributed variables, etc.), an appropriate statistical model should be selected to predict the reliability of the system. Thereafter, based on the defined reliability characteristics of the system, an appropriate maintenance strategy needs to be established. In this study, a systematic methodology is developed, based on the available guidelines for maintenance strategy selection, founded on the reliability analysis of historical failure data. The application of the methodology is shown by a case study from the crushing and mixing bed hall unit at a cement factory.

Suggested Citation

  • Ali Nouri Gharahasanlou & Mohammad Ataei & Reza Khalokakaie & Abbas Barabadi & Vahid Einian, 2017. "Risk based maintenance strategy: a quantitative approach based on time-to-failure model," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 8(3), pages 602-611, September.
    • Handle: RePEc:spr:ijsaem:v:8:y:2017:i:3:d:10.1007_s13198-017-0607-7
    DOI: 10.1007/s13198-017-0607-7
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    References listed on IDEAS

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    1. Barabady, Javad & Kumar, Uday, 2008. "Reliability analysis of mining equipment: A case study of a crushing plant at Jajarm Bauxite Mine in Iran," Reliability Engineering and System Safety, Elsevier, vol. 93(4), pages 647-653.
    2. Louit, D.M. & Pascual, R. & Jardine, A.K.S., 2009. "A practical procedure for the selection of time-to-failure models based on the assessment of trends in maintenance data," Reliability Engineering and System Safety, Elsevier, vol. 94(10), pages 1618-1628.
    3. Barabadi, Abbas & Barabady, Javad & Markeset, Tore, 2011. "A methodology for throughput capacity analysis of a production facility considering environment condition," Reliability Engineering and System Safety, Elsevier, vol. 96(12), pages 1637-1646.
    4. Barabadi, Abbas & Tobias Gudmestad, Ove & Barabady, Javad, 2015. "RAMS data collection under Arctic conditions," Reliability Engineering and System Safety, Elsevier, vol. 135(C), pages 92-99.
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    Cited by:

    1. Rezgar Zaki & Abbas Barabadi & Ali Nouri Qarahasanlou & A. H. S. Garmabaki, 2019. "A mixture frailty model for maintainability analysis of mechanical components: a case study," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 10(6), pages 1646-1653, December.

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