IDEAS home Printed from https://ideas.repec.org/a/sae/risrel/v235y2021i2p306-328.html
   My bibliography  Save this article

Multi-objective optimization of job shops with automated guided vehicles: A non-dominated sorting cuckoo search algorithm

Author

Listed:
  • Behzad Karimi
  • Seyed Taghi Akhavan Niaki
  • Amir Hossein Niknamfar
  • Mahsa Gareh Hassanlu

Abstract

The reliability of machinery and automated guided vehicle has been one of the most important challenges to enhance production efficiency in several manufacturing systems. Reliability improvement would result in a simultaneous reduction of both production times and transportation costs of the materials, especially in automated guided vehicles. This article aims to conduct a practical multi-objective reliability optimization model for both automated guided vehicles and the machinery involved in a job-shop manufacturing system, where different machines and the storage area through some parallel automated guided vehicles handle materials, parts, and other production needs. While similar machines in each shop are limited to failures based on either an Exponential or a Weibull distribution via a constant rate, the machines in different shops fail based on different failure rates. Meanwhile, as the model does not contain any closed-form equation to measure the machine reliability in the case of Weibull failure, a simulation approach is employed to estimate the shop reliability to be further maximized using the proposed model. Besides, the automated guided vehicles are restricted to failures according to an Exponential distribution. Furthermore, choosing the best locations of the shops is proposed among some potential places. The proposed NP-Hard problem is then solved by designing a novel non-dominated sorting cuckoo search algorithm. Furthermore, a multi-objective teaching-learning-based optimization, as well as a multi-objective invasive weed optimization are designed to validate the results obtained. Ultimately, a novel AHP-TOPSIS method is carried out to rank the algorithms in terms of six performance metrics.

Suggested Citation

  • Behzad Karimi & Seyed Taghi Akhavan Niaki & Amir Hossein Niknamfar & Mahsa Gareh Hassanlu, 2021. "Multi-objective optimization of job shops with automated guided vehicles: A non-dominated sorting cuckoo search algorithm," Journal of Risk and Reliability, , vol. 235(2), pages 306-328, April.
    • Handle: RePEc:sae:risrel:v:235:y:2021:i:2:p:306-328
    DOI: 10.1177/1748006X20946531
    as

    Download full text from publisher

    File URL: https://journals.sagepub.com/doi/10.1177/1748006X20946531
    Download Restriction: no
    File URL: https://libkey.io/10.1177/1748006X20946531?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    References listed on IDEAS

    as
    1. Chambari, Amirhossain & Najafi, Amir Abbas & Rahmati, Seyed Habib A. & Karimi, Aida, 2013. "An efficient simulated annealing algorithm for the redundancy allocation problem with a choice of redundancy strategies," Reliability Engineering and System Safety, Elsevier, vol. 119(C), pages 158-164.
    2. Savsar, Mehmet & Aldaihani, Majid, 2008. "Modeling of machine failures in a flexible manufacturing cell with two machines served by a robot," Reliability Engineering and System Safety, Elsevier, vol. 93(10), pages 1551-1562.
    3. Guilani, Pedram Pourkarim & Azimi, Parham & Niaki, S.T.A. & Niaki, Seyed Armin Akhavan, 2016. "Redundancy allocation problem of a system with increasing failure rates of components based on Weibull distribution: A simulation-based optimization approach," Reliability Engineering and System Safety, Elsevier, vol. 152(C), pages 187-196.
    4. Fazlollahtabar, Hamed & Saidi-Mehrabad, Mohammad & Balakrishnan, Jaydeep, 2015. "Integrated Markov-neural reliability computation method: A case for multiple automated guided vehicle system," Reliability Engineering and System Safety, Elsevier, vol. 135(C), pages 34-44.
    5. Li, Yao & Coolen, Frank P.A. & Zhu, Caichao & Tan, Jianjun, 2020. "Reliability assessment of the hydraulic system of wind turbines based on load-sharing using survival signature," Renewable Energy, Elsevier, vol. 153(C), pages 766-776.
    6. Zhang, Jianchun & Zhao, Yu & Ma, Xiaobing, 2020. "Reliability modeling methods for load-sharing k-out-of-n system subject to discrete external load," Reliability Engineering and System Safety, Elsevier, vol. 193(C).
    7. Karimi, Behzad & Niaki, S.T.A. & Haleh, Hassan & Naderi, Bahman, 2018. "Bi-objective optimization of a job shop with two types of failures for the operating machines that use automated guided vehicles," Reliability Engineering and System Safety, Elsevier, vol. 175(C), pages 92-104.
    8. Attar, Ahmad & Raissi, Sadigh & Khalili-Damghani, Kaveh, 2017. "A simulation-based optimization approach for free distributed repairable multi-state availability-redundancy allocation problems," Reliability Engineering and System Safety, Elsevier, vol. 157(C), pages 177-191.
    9. Zhang, Jianchun & Zhao, Yu & Ma, Xiaobing, 2019. "A new reliability analysis method for load-sharing k-out-of-n: F system based on load-strength model," Reliability Engineering and System Safety, Elsevier, vol. 182(C), pages 152-165.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Qin, Shuidan & Wang, Bing Xing & Tsai, Tzong-Ru & Wang, Xiaofei, 2023. "The prediction of remaining useful lifetime for the Weibull k-out-of-n load-sharing system," Reliability Engineering and System Safety, Elsevier, vol. 233(C).
    2. Sabri-Laghaie, Kamyar & Karimi-Nasab, Mehdi, 2019. "Random search algorithms for redundancy allocation problem of a queuing system with maintenance considerations," Reliability Engineering and System Safety, Elsevier, vol. 185(C), pages 144-162.
    3. Gholinezhad, Hadi & Zeinal Hamadani, Ali, 2017. "A new model for the redundancy allocation problem with component mixing and mixed redundancy strategy," Reliability Engineering and System Safety, Elsevier, vol. 164(C), pages 66-73.
    4. Damircheli, Mahrad & Fakoor, Mahdi & Yadegari, Hamed, 2020. "Failure assessment logic model (FALM): A new approach for reliability analysis of satellite attitude control subsystem," Reliability Engineering and System Safety, Elsevier, vol. 198(C).
    5. Feizabadi, Mohammad & Jahromi, Abdolhamid Eshraghniaye, 2017. "A new model for reliability optimization of series-parallel systems with non-homogeneous components," Reliability Engineering and System Safety, Elsevier, vol. 157(C), pages 101-112.
    6. Ardakan, Mostafa Abouei & Amini, Hanieh & Juybari, Mohammad N., 2022. "Prescheduled switching time: A new strategy for systems with standby components," Reliability Engineering and System Safety, Elsevier, vol. 218(PB).
    7. Karimi, Behzad & Niaki, S.T.A. & Haleh, Hassan & Naderi, Bahman, 2018. "Bi-objective optimization of a job shop with two types of failures for the operating machines that use automated guided vehicles," Reliability Engineering and System Safety, Elsevier, vol. 175(C), pages 92-104.
    8. Brown, Bodunrin & Liu, Bin & McIntyre, Stuart & Revie, Matthew, 2022. "Reliability analysis of load-sharing systems with spatial dependence and proximity effects," Reliability Engineering and System Safety, Elsevier, vol. 221(C).
    9. Cheng, Chen & Yang, Jun & Li, Lei, 2021. "Reliability evaluation of a k-out-of-n(G)-subsystem based multi-state phased mission system with common bus performance sharing subjected to common cause failures," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    10. Che, Haiyang & Zeng, Shengkui & Li, Kehui & Guo, Jianbin, 2022. "Reliability analysis of load-sharing man-machine systems subject to machine degradation, human errors, and random shocks," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
    11. Zhang, Hanxiao & Li, Yan-Fu, 2022. "Robust optimization on redundancy allocation problems in multi-state and continuous-state series–parallel systems," Reliability Engineering and System Safety, Elsevier, vol. 218(PA).
    12. Chang, Kuo-Hao & Kuo, Po-Yi, 2018. "An efficient simulation optimization method for the generalized redundancy allocation problem," European Journal of Operational Research, Elsevier, vol. 265(3), pages 1094-1101.
    13. Zaretalab, Arash & Sharifi, Mani & Guilani, Pedram Pourkarim & Taghipour, Sharareh & Niaki, Seyed Taghi Akhavan, 2022. "A multi-objective model for optimizing the redundancy allocation, component supplier selection, and reliable activities for multi-state systems," Reliability Engineering and System Safety, Elsevier, vol. 222(C).
    14. Zhang, Jianchun & Zhao, Yu & Ma, Xiaobing, 2020. "Reliability modeling methods for load-sharing k-out-of-n system subject to discrete external load," Reliability Engineering and System Safety, Elsevier, vol. 193(C).
    15. Zhu, Yongchao & Zhu, Caichao & Tan, Jianjun & Tan, Yong & Rao, Lei, 2022. "Anomaly detection and condition monitoring of wind turbine gearbox based on LSTM-FS and transfer learning," Renewable Energy, Elsevier, vol. 189(C), pages 90-103.
    16. Hadipour, Hassan & Amiri, Maghsoud & Sharifi, Mani, 2019. "Redundancy allocation in series-parallel systems under warm standby and active components in repairable subsystems," Reliability Engineering and System Safety, Elsevier, vol. 192(C).
    17. Nezakati, Ensiyeh & Razmkhah, Mostafa, 2020. "Reliability analysis of a load sharing k-out-of-n:F degradation system with dependent competing failures," Reliability Engineering and System Safety, Elsevier, vol. 203(C).
    18. Xian Zhao & Jing Zhang & Xiaoyue Wang, 2019. "Joint optimization of components redundancy, spares inventory and repairmen allocation for a standby series system," Journal of Risk and Reliability, , vol. 233(4), pages 623-638, August.
    19. Salomon, Julian & Winnewisser, Niklas & Wei, Pengfei & Broggi, Matteo & Beer, Michael, 2021. "Efficient reliability analysis of complex systems in consideration of imprecision," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    20. Man-Ho Ling, 2022. "Optimal Constant-Stress Accelerated Life Test Plans for One-Shot Devices with Components Having Exponential Lifetimes under Gamma Frailty Models," Mathematics, MDPI, vol. 10(5), pages 1-13, March.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:sae:risrel:v:235:y:2021:i:2:p:306-328. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: SAGE Publications (email available below). General contact details of provider: .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.