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Multi-Product Production Optimization of Maintenance Integrated into the Control Chart Under Service Level and Quality Constraints

Author

Listed:
  • Aminu Sahabi Abubakar

    (Université de Lorraine, LGIPM, F-57000 Metz, France)

  • Zied Hajej

    (Université de Lorraine, LGIPM, F-57000 Metz, France)

  • Aime C. Nyoungue

    (Université de Lorraine, LGIPM, F-57000 Metz, France)

Abstract

This work proposes a combined production, maintenance, and quality control for a supply chain management system. In this work, we consider a joint model production system consisting of a single machine producing multi-products connected to a multi-warehouse to satisfy changing and characterized customer demand for all the products throughout the production horizon. The work will answer some managerial questions about which product to produce and how much each is to make. Then the need for a maintenance strategy corresponding to the optimal production plan. The unreliable production system is prone to random failure, directly impacting product quality. The variance in production rate, inventory management, and utilization affects the status of the production system and its maintenance evolution. The control of the process and its quality is carried out using a multi-level statistical process control (SPC) and its tool, “control chart of average.†The goal is to create a constraint optimization model that reduces total cost while meeting changing customer requests across many warehouses and over time. We consider the impact of production rate on the production machine degradation, the increasing failure model, and maintenance methods based on the optimal parameters of the control chart.

Suggested Citation

  • Aminu Sahabi Abubakar & Zied Hajej & Aime C. Nyoungue, 2023. "Multi-Product Production Optimization of Maintenance Integrated into the Control Chart Under Service Level and Quality Constraints," International Journal of Operations Management, Inovatus Services Ltd., vol. 3(2), pages 7-21, May.
  • Handle: RePEc:mgs:iojome:v:3:y:2023:i:2:p:7-21
    DOI: 10.18775/ijom.2757-0509.2020.32.4001
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    References listed on IDEAS

    as
    1. Cheng, Guoqing & Li, Ling, 2020. "Joint optimization of production, quality control and maintenance for serial-parallel multistage production systems," Reliability Engineering and System Safety, Elsevier, vol. 204(C).
    2. M Ben-Daya & M Makhdoum, 1998. "Integrated production and quality model under various preventive maintenance policies," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 49(8), pages 840-853, August.
    3. Bouslah, B. & Gharbi, A. & Pellerin, R., 2016. "Integrated production, sampling quality control and maintenance of deteriorating production systems with AOQL constraint," Omega, Elsevier, vol. 61(C), pages 110-126.
    Full references (including those not matched with items on IDEAS)

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    More about this item

    Keywords

    Varying demand; Production optimization; Control chart; Maintenance strategy; Cost minimization;
    All these keywords.

    JEL classification:

    • M00 - Business Administration and Business Economics; Marketing; Accounting; Personnel Economics - - General - - - General

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