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Sustainable Lightweight Concrete Made of Cement Kiln Dust and Liquefied Polystyrene Foam Improved with Other Waste Additives

Author

Listed:
  • Abeer M. El-Sayed

    (Chemistry Department, Faculty of Science, Al Azhar University, Cairo 11651, Egypt)

  • Abeer A. Faheim

    (Chemistry Department, Faculty of Science, Al Azhar University, Cairo 11651, Egypt)

  • Aida A. Salman

    (Chemistry Department, Faculty of Science, Al Azhar University, Cairo 11651, Egypt)

  • Hosam M. Saleh

    (Radioisotope Department, Nuclear Research Center, Egyptian Atomic Energy Authority, Cairo 11787, Egypt)

Abstract

The main objective of this study is to mix two problematic wastes, cement kiln dust (CKD) and polystyrene waste liquified by gasoline, to produce a new lightweight cementitious material, as a green composite used in the construction industry. Various ratios of liquified polystyrene (LPS) were blended with CKD to achieve the optimum mixing ratio in the absence and presence of different additives. A significant improvement of mechanical properties (compressive strength of 2.57 MPa) and minimization of the porosity (51.3%) with reasonable water absorption (42.4%) has been detected in the mixing of 30% LPS with CKD due to filling the voids and gaps with liquified polymer. Portland cement, waste glass, and iron slag have been incorporated into CKD-30% LPS paste at different mass fractions of 0%, 5%, 10%, 15%, and 20%. However, a considerable value of compressive strength up to 2.7 MPa was reported in presence of 15% of any additive material with CKD-30% LPS matrix. This study recommends implementing a viable strategy to upcycle any of the examined wastes of the optimum ratios (15% waste glass or iron slag with 30% of LPS) together with another hazardous waste, namely cement kiln dust, to produce lightweight cementitious bricks in eco-friendly sustainable technology.

Suggested Citation

  • Abeer M. El-Sayed & Abeer A. Faheim & Aida A. Salman & Hosam M. Saleh, 2022. "Sustainable Lightweight Concrete Made of Cement Kiln Dust and Liquefied Polystyrene Foam Improved with Other Waste Additives," Sustainability, MDPI, vol. 14(22), pages 1-14, November.
    • Handle: RePEc:gam:jsusta:v:14:y:2022:i:22:p:15313-:d:976388
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    References listed on IDEAS

    as
    1. Hosam M. Saleh & Ibrahim I. Bondouk & Elsayed Salama & Hazem H. Mahmoud & Khalid Omar & Heba A. Esawii, 2022. "Asphaltene or Polyvinylchloride Waste Blended with Cement to Produce a Sustainable Material Used in Nuclear Safety," Sustainability, MDPI, vol. 14(6), pages 1-14, March.
    2. Malinauskaite, J. & Jouhara, H., 2019. "The trilemma of waste-to-energy: A multi-purpose solution," Energy Policy, Elsevier, vol. 129(C), pages 636-645.
    3. Memduh Karalar & Yasin Onuralp Özkılıç & Ahmed Farouk Deifalla & Ceyhun Aksoylu & Musa Hakan Arslan & Mahmood Ahmad & Mohanad Muayad Sabri Sabri, 2022. "Improvement in Bending Performance of Reinforced Concrete Beams Produced with Waste Lathe Scraps," Sustainability, MDPI, vol. 14(19), pages 1-17, October.
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    Cited by:

    1. Hosam M. Saleh & Amal I. Hassan, 2023. "Synthesis and Characterization of Nanomaterials for Application in Cost-Effective Electrochemical Devices," Sustainability, MDPI, vol. 15(14), pages 1-52, July.
    2. Mohanad S. Eid & Ibrahim I. Bondouk & Hosam M. Saleh & Khaled M. Omar & Hassan M. Diab, 2022. "Investigating the Effect of Gamma and Neutron Irradiation on Portland Cement Provided with Waste Silicate Glass," Sustainability, MDPI, vol. 15(1), pages 1-19, December.

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