Influence of Layering and Fracture Angles on the Performance of Salt–Gypsum Composites: Implications for the Safety of Underground Energy Storage

With the intensifying global energy crisis, ensuring robust and reliable energy reserves has become crucial, and underground energy storage offers a safe, large-scale, and cost-effective solution. Among various options, salt cavern gas storage is recognized for its excellent sealing capacity and geological stability; however, many natural salt domes contain inherent fissures and interlayers (e.g., gypsum) that can jeopardize operational safety. Hence, this study aims to clarify how different fissure angles and bedding plane dip angles affect the mechanical behavior of salt–gypsum composites, providing insights for enhancing safety measures in underground gas storage facilities. Based on practical engineering demands, we employ finite element software (RFPA2.0) under a confining pressure of 25 MPa to investigate the compressive strength, fractur patterns, and acoustic emission responses of salt–gypsum composites with varying bedding plane and fissure angles. The results indicate that (1) the composite’s compressive strength gradually increases with the fissure angle, being lowest at 0° and highest at 90°; (2) as the bedding plane angle increases, the compressive strength first rises, then decreases, and finally rises again, with its minimum at 60° and maximum at 90°; and (3) when the bedding plane angle exceeds 60°, cracks preferentially develop along the bedding plane, dominating the overall fracture process. These findings provide theoretical guidance for optimizing the design and ensuring the long-term safety and stability of underground salt cavern gas storage systems.