IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v18y2025i8p2131-d1638964.html
   My bibliography  Save this article

Comparable Study on Celadon Production Fueled by Methanol and Liquefied Petroleum Gas at Industry Scale

Author

Listed:
  • Yihong Song

    (State Key Laboratory of Clean Energy Utilization, Zhejiang University, Hangzhou 310027, China)

  • Shangbo Han

    (State Key Laboratory of Clean Energy Utilization, Zhejiang University, Hangzhou 310027, China)

  • Teng Hu

    (State Key Laboratory of Clean Energy Utilization, Zhejiang University, Hangzhou 310027, China)

  • Huajie Lyu

    (State Key Laboratory of Clean Energy Utilization, Zhejiang University, Hangzhou 310027, China)

  • Nuo Chen

    (State Key Laboratory of Clean Energy Utilization, Zhejiang University, Hangzhou 310027, China)

  • Xiao Zhang

    (State Key Laboratory of Clean Energy Utilization, Zhejiang University, Hangzhou 310027, China
    Institute of Carbon Neutrality, Zhejiang University, Hangzhou 310027, China
    Baima Lake Laboratory, Hangzhou 310051, China)

  • Saisai Lin

    (State Key Laboratory of Clean Energy Utilization, Zhejiang University, Hangzhou 310027, China
    Institute of Carbon Neutrality, Zhejiang University, Hangzhou 310027, China
    Baima Lake Laboratory, Hangzhou 310051, China)

  • Chenghang Zheng

    (State Key Laboratory of Clean Energy Utilization, Zhejiang University, Hangzhou 310027, China
    Institute of Carbon Neutrality, Zhejiang University, Hangzhou 310027, China
    Baima Lake Laboratory, Hangzhou 310051, China)

  • Peng Liu

    (State Key Laboratory of Clean Energy Utilization, Zhejiang University, Hangzhou 310027, China
    Institute of Carbon Neutrality, Zhejiang University, Hangzhou 310027, China
    Baima Lake Laboratory, Hangzhou 310051, China)

  • Xiang Gao

    (State Key Laboratory of Clean Energy Utilization, Zhejiang University, Hangzhou 310027, China
    Institute of Carbon Neutrality, Zhejiang University, Hangzhou 310027, China
    Baima Lake Laboratory, Hangzhou 310051, China)

Abstract

As a major contributor to industrial energy consumption and carbon emissions, the kiln industry faces increasing pressure to adopt cleaner energy sources. This study investigated the combustion characteristics, redox processes in celadon firing, product quality, and pollutant emissions for an industry furnace with methanol and liquefied petroleum gas (LPG) as kiln fuels. Methanol combustion reduced firing time by 17.4% due to the faster temperature rise during oxidation and holding phases and provided a more uniform and stable flame, compared with LPG cases. Significant reductions in emissions were observed when methanol is used as fuel. For example, NO concentration is reduced by 70.89%, 37.43% for SO 2 , 93.67% for CO, 45.07% for CO 2 , and 85.89% for CH 4 . The methanol-fired celadon exhibited better quality in terms of the appearance and threshold stress–strain value. The chemical analysis results show that K/O element ratio increased from 8.439% to 11.706%, Fe/O decreased from 4.793% to 3.735%, Al/O decreased from 33.445% to 31.696%, and Si/O increased from 76.169% to 89.825%. These findings demonstrate the potential of methanol as a sustainable kiln fuel, offering enhanced combustion efficiency, reduced emissions, and improved ceramic quality.

Suggested Citation

  • Yihong Song & Shangbo Han & Teng Hu & Huajie Lyu & Nuo Chen & Xiao Zhang & Saisai Lin & Chenghang Zheng & Peng Liu & Xiang Gao, 2025. "Comparable Study on Celadon Production Fueled by Methanol and Liquefied Petroleum Gas at Industry Scale," Energies, MDPI, vol. 18(8), pages 1-20, April.
    • Handle: RePEc:gam:jeners:v:18:y:2025:i:8:p:2131-:d:1638964
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/18/8/2131/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/18/8/2131/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Holmgren, Kristina M. & Andersson, Eva & Berntsson, Thore & Rydberg, Tomas, 2014. "Gasification-based methanol production from biomass in industrial clusters: Characterisation of energy balances and greenhouse gas emissions," Energy, Elsevier, vol. 69(C), pages 622-637.
    2. Oleg Bazaluk & Valerii Havrysh & Vitalii Nitsenko & Tomas Baležentis & Dalia Streimikiene & Elena A. Tarkhanova, 2020. "Assessment of Green Methanol Production Potential and Related Economic and Environmental Benefits: The Case of China," Energies, MDPI, vol. 13(12), pages 1-25, June.
    3. Blanco, Elena C. & Sánchez, Antonio & Martín, Mariano & Vega, Pastora, 2023. "Methanol and ammonia as emerging green fuels: Evaluation of a new power generation paradigm," Renewable and Sustainable Energy Reviews, Elsevier, vol. 175(C).
    4. Li, A.M & Li, X.D & Li, S.Q & Ren, Y & Shang, N & Chi, Y & Yan, J.H & Cen, K.F, 1999. "Experimental studies on municipal solid waste pyrolysis in a laboratory-scale rotary kiln," Energy, Elsevier, vol. 24(3), pages 209-218.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Riaz Ahmad & Gengyuan Liu & Remo Santagata & Marco Casazza & Jingyan Xue & Kifayatullah Khan & Javed Nawab & Sergio Ulgiati & Massimiliano Lega, 2019. "LCA of Hospital Solid Waste Treatment Alternatives in a Developing Country: The Case of District Swat, Pakistan," Sustainability, MDPI, vol. 11(13), pages 1-20, June.
    2. Miranda, Miguel & Cabrita, I. & Pinto, Filomena & Gulyurtlu, I., 2013. "Mixtures of rubber tyre and plastic wastes pyrolysis: A kinetic study," Energy, Elsevier, vol. 58(C), pages 270-282.
    3. Holmgren, Kristina M. & Berntsson, Thore S. & Andersson, Eva & Rydberg, Tomas, 2015. "The influence of biomass supply chains and by-products on the greenhouse gas emissions from gasification-based bio-SNG production systems," Energy, Elsevier, vol. 90(P1), pages 148-162.
    4. Oner, Oytun & Khalilpour, Kaveh, 2022. "Evaluation of green hydrogen carriers: A multi-criteria decision analysis tool," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    5. Zhou, Hui & Meng, AiHong & Long, YanQiu & Li, QingHai & Zhang, YanGuo, 2014. "An overview of characteristics of municipal solid waste fuel in China: Physical, chemical composition and heating value," Renewable and Sustainable Energy Reviews, Elsevier, vol. 36(C), pages 107-122.
    6. Kolb, Sebastian & Plankenbühler, Thomas & Hofmann, Katharina & Bergerson, Joule & Karl, Jürgen, 2021. "Life cycle greenhouse gas emissions of renewable gas technologies: A comparative review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 146(C).
    7. Lopez, Gartzen & Artetxe, Maite & Amutio, Maider & Bilbao, Javier & Olazar, Martin, 2017. "Thermochemical routes for the valorization of waste polyolefinic plastics to produce fuels and chemicals. A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 73(C), pages 346-368.
    8. Anne P. M. Velenturf, 2021. "A Framework and Baseline for the Integration of a Sustainable Circular Economy in Offshore Wind," Energies, MDPI, vol. 14(17), pages 1-41, September.
    9. Hussein Al-Yafei & Saleh Aseel & Ali Ansaruddin Kunju, 2025. "Evaluating the Sustainability of the Natural Gas-Based Methanol-to-Gasoline Industry: A Global Systematic Review," Sustainability, MDPI, vol. 17(12), pages 1-21, June.
    10. Holmgren, Kristina M. & Berntsson, Thore S. & Andersson, Eva & Rydberg, Tomas, 2016. "Comparison of integration options for gasification-based biofuel production systems – Economic and greenhouse gas emission implications," Energy, Elsevier, vol. 111(C), pages 272-294.
    11. Jiří Bojanovský & Vítězslav Máša & Igor Hudák & Pavel Skryja & Josef Hopjan, 2022. "Rotary Kiln, a Unit on the Border of the Process and Energy Industry—Current State and Perspectives," Sustainability, MDPI, vol. 14(21), pages 1-34, October.
    12. Bujak, Janusz Wojciech, 2015. "Thermal utilization (treatment) of plastic waste," Energy, Elsevier, vol. 90(P2), pages 1468-1477.
    13. Zeng, Kuo & Gauthier, Daniel & Li, Rui & Flamant, Gilles, 2017. "Combined effects of initial water content and heating parameters on solar pyrolysis of beech wood," Energy, Elsevier, vol. 125(C), pages 552-561.
    14. Vishal Ram & Surender Reddy Salkuti, 2023. "An Overview of Major Synthetic Fuels," Energies, MDPI, vol. 16(6), pages 1-35, March.
    15. Butera, Giacomo & Fendt, Sebastian & Jensen, Søren H. & Ahrenfeldt, Jesper & Clausen, Lasse R., 2020. "Flexible methanol production units coupling solid oxide cells and thermochemical biomass conversion via different gasification technologies," Energy, Elsevier, vol. 208(C).
    16. Duque, João Vitor F. & Bittencourt, Flávio L.F. & Martins, Márcio F. & Debenest, Gérald, 2021. "Developing a combustion-driven reactor for waste conversion," Energy, Elsevier, vol. 237(C).
    17. Stefan Cristian Galusnyak & Letitia Petrescu & Dora Andreea Chisalita & Calin-Cristian Cormos & Marco Ugolini, 2023. "From Secondary Biomass to Bio-Methanol through CONVERGE Technology: An Environmental Analysis," Energies, MDPI, vol. 16(6), pages 1-18, March.
    18. Ipsakis, Dimitris & Ouzounidou, Martha & Papadopoulou, Simira & Seferlis, Panos & Voutetakis, Spyros, 2017. "Dynamic modeling and control analysis of a methanol autothermal reforming and PEM fuel cell power system," Applied Energy, Elsevier, vol. 208(C), pages 703-718.
    19. Rezaei, Mostafa & Akimov, Alexandr & Gray, Evan MacA., 2024. "Techno-economics of renewable hydrogen export: A case study for Australia-Japan," Applied Energy, Elsevier, vol. 374(C).
    20. Bujak, Janusz Wojciech, 2015. "Production of waste energy and heat in hospital facilities," Energy, Elsevier, vol. 91(C), pages 350-362.

    More about this item

    Keywords

    ;
    ;
    ;
    ;
    ;

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:18:y:2025:i:8:p:2131-:d:1638964. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.