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Predicting the Temperature Rise in Oil-Immersed Transformers Based on the Identification of Thermal Circuit Model Parameters

Author

Listed:
  • Yujia Hu

    (Zhejiang Huadian Equipment Testing and Research Institute Co., Ltd., Hangzhou 310022, China)

  • Li Wang

    (State Grid Zhejiang Electric Power Co., Ltd. Materials Branch, Hangzhou 310022, China)

  • Jialing Li

    (Zhejiang Huadian Equipment Testing and Research Institute Co., Ltd., Hangzhou 310022, China)

  • Huiying Weng

    (State Grid Zhejiang Electric Power Co., Ltd. Materials Branch, Hangzhou 310022, China)

  • Zhiyao Zheng

    (Zhejiang Huadian Equipment Testing and Research Institute Co., Ltd., Hangzhou 310022, China)

  • Guohao Wen

    (State Key Lab of Electrical Insulation and Power Equipment, Xi’an Jiaotong University, Xi’an 710049, China)

  • Fan Zhang

    (State Key Lab of Electrical Insulation and Power Equipment, Xi’an Jiaotong University, Xi’an 710049, China)

Abstract

The temperature rise test for transformers is time-consuming, energy-intensive, and has low detection efficiency. To improve the efficiency of the temperature rise test and reduce energy consumption, this paper proposes a temperature rise prediction method for oil-immersed transformer windings. This method is based on identifying the parameters of a thermal circuit model. Firstly, a fifth-order thermal circuit model of oil-immersed transformers is put forward. Then, based on a two-hour temperature rise curve, the thermal capacity and resistance model is identified through genetic algorithms. The obtained parameters are used to compute the temperature rise curve, steady-state average temperature rise, and top oil temperature rise. The results show that the heat capacities of the low-voltage (LV) winding, high-voltage (HV) winding, oil tank, and oil of a 400 kVA transformer are approximately 50 kJ/K, 75 kJ/K, 320 kJ/K, and 90 kJ/K, respectively. Additionally, the thermal resistances from the LV winding to oil, HV winding to oil, oil tank, and air are about 8 mK/W, 5 mK/W, 1 mK/W, and 11 mK/W, respectively. When the transformer capacity increases, the heating power of the windings escalates, and the oil resistance of HV windings decreases from 8 mK/W for a 400 kVA capacity to 5 mK/W for an 800 kVA capacity. The absolute prediction error for transformers of 400 kVA, 630 kVA, and 800 kVA is 2.9 °C. These findings can facilitate the swift detection and assessment of the winding temperature rise in oil-immersed transformers.

Suggested Citation

  • Yujia Hu & Li Wang & Jialing Li & Huiying Weng & Zhiyao Zheng & Guohao Wen & Fan Zhang, 2025. "Predicting the Temperature Rise in Oil-Immersed Transformers Based on the Identification of Thermal Circuit Model Parameters," Energies, MDPI, vol. 18(17), pages 1-19, September.
  • Handle: RePEc:gam:jeners:v:18:y:2025:i:17:p:4707-:d:1742090
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    References listed on IDEAS

    as
    1. Lin Lin & Chengdan Qiang & Hui Zhang & Qingguo Chen & Zhen An & Weijie Xu, 2024. "Review of Studies on the Hot Spot Temperature of Oil-Immersed Transformers," Energies, MDPI, vol. 18(1), pages 1-23, December.
    2. Soltani, Hadi & Shafiei, Sirous, 2011. "Heat exchanger networks retrofit with considering pressure drop by coupling genetic algorithm with LP (linear programming) and ILP (integer linear programming) methods," Energy, Elsevier, vol. 36(5), pages 2381-2391.
    3. Jinguang Liang & Kaijie Liang & Zhengri Shao & Yihong Niu & Xiaobei Song & Ping Sun & Jincheng Feng, 2024. "Research on Temperature-Rise Characteristics of Motor Based on Simplified Lumped-Parameter Thermal Network Model," Energies, MDPI, vol. 17(18), pages 1-15, September.
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