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Energy-Saving Solutions Applied in Belt Conveyors: A Literature Review

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  • Martyna Konieczna-Fuławka

    (Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, 15 Na Grobli Street, 50-421 Wroclaw, Poland)

Abstract

Belt conveyors are essential systems for the continuous transport of various materials across many industries, particularly in bulk material handling for mining. While they are often the most economical solution, they still consume a significant amount of energy. This article discusses the latest advancements and the current state of energy-saving solutions for belt conveyors. Key solutions include low-friction belts, variable-frequency drives (VFDs), monitoring systems, automation, and regenerative belt conveyors. It is important to note that selecting the right construction parameters, performing preventive maintenance, and using appropriate materials are crucial for reducing energy consumption. By combining these energy-saving technologies with well-chosen construction parameters, it is possible to develop sustainable belt conveyors.

Suggested Citation

  • Martyna Konieczna-Fuławka, 2025. "Energy-Saving Solutions Applied in Belt Conveyors: A Literature Review," Energies, MDPI, vol. 18(12), pages 1-16, June.
    • Handle: RePEc:gam:jeners:v:18:y:2025:i:12:p:3019-:d:1673471
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    References listed on IDEAS

    as
    1. Piotr Kulinowski & Piotr Kasza & Jacek Zarzycki, 2022. "Methods of Testing of Roller Rotational Resistance in Aspect of Energy Consumption of a Belt Conveyor," Energies, MDPI, vol. 16(1), pages 1-12, December.
    2. Zhenfang Xu & Zhi Sun & Jiayao Li, 2024. "Research on Coal Flow Visual Detection and the Energy-Saving Control Method Based on Deep Learning," Sustainability, MDPI, vol. 16(13), pages 1-15, July.
    3. Piotr Kulinowski & Piotr Kasza & Jacek Zarzycki, 2021. "Influence of Design Parameters of Idler Bearing Units on the Energy Consumption of a Belt Conveyor," Sustainability, MDPI, vol. 13(1), pages 1-13, January.
    4. Witold Kawalec & Natalia Suchorab & Martyna Konieczna-Fuławka & Robert Król, 2020. "Specific Energy Consumption of a Belt Conveyor System in a Continuous Surface Mine," Energies, MDPI, vol. 13(19), pages 1-10, October.
    5. Mirosław Bajda & Monika Hardygóra, 2021. "Analysis of the Influence of the Type of Belt on the Energy Consumption of Transport Processes in a Belt Conveyor," Energies, MDPI, vol. 14(19), pages 1-17, September.
    6. Mu, Yunfei & Yao, Taiang & Jia, Hongjie & Yu, Xiaodan & Zhao, Bo & Zhang, Xuesong & Ni, Chouwei & Du, Lijia, 2020. "Optimal scheduling method for belt conveyor system in coal mine considering silo virtual energy storage," Applied Energy, Elsevier, vol. 275(C).
    7. Mirosław Bajda & Monika Hardygóra & Daniela Marasová, 2022. "Energy Efficiency of Conveyor Belts in Raw Materials Industry," Energies, MDPI, vol. 15(9), pages 1-6, April.
    8. Chunyu Yang & Jinhao Liu & Heng Li & Linna Zhou, 2018. "Energy Modeling and Parameter Identification of Dual-Motor-Driven Belt Conveyors without Speed Sensors," Energies, MDPI, vol. 11(12), pages 1-17, November.
    9. Zhang, Shirong & Xia, Xiaohua, 2011. "Modeling and energy efficiency optimization of belt conveyors," Applied Energy, Elsevier, vol. 88(9), pages 3061-3071.
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