IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v18y2025i11p2744-d1664239.html
   My bibliography  Save this article

Experimental and Simulation-Based Development of Heat-Transfer Correlations for Cyclopentane PCHE

Author

Listed:
  • Xiaogang Qin

    (Engineering Research & Design Department, Beijing Research Center, CNOOC Research Institute Co., Ltd., Beijing 100193, China)

  • Haibo Xu

    (Engineering Research & Design Department, Beijing Research Center, CNOOC Research Institute Co., Ltd., Beijing 100193, China)

  • Hongfei Zhang

    (The College of Advanced Manufacturing Engineering, Hefei University, Hefei 230601, China)

  • Ming Zhang

    (Engineering Research & Design Department, Beijing Research Center, CNOOC Research Institute Co., Ltd., Beijing 100193, China)

  • Lin Sun

    (CNOOC Enertch Equipment Technology Co., Ltd., Tianjin 300452, China)

  • Xuan Wang

    (CNOOC Enertch Equipment Technology Co., Ltd., Tianjin 300452, China)

Abstract

Within the energy sector, the potential to effectively harness the considerable energy present in gas turbine waste heat via an organic Rankine cycle (ORC) could markedly improve overall energy efficiency. This investigation centers on a printed-circuit heat exchanger (PCHE) utilizing cyclopentane as the working fluid. The study employs a combination of experimental techniques and computational fluid dynamics (CFD) simulations to conduct an in-depth analysis of the PCHE’s performance, leading to the successful development of a highly accurate heat-transfer correlation. A thorough comparison of experimental and simulation data is carried out to examine the temperature and pressure distributions within the heat exchanger. The maximum deviation between experimental and correlation-estimated data is within 20% (hot fluid: 15%; cold fluid: 18%). These findings offer essential theoretical insights and practical guidance for optimizing and ensuring the stable operation of waste-heat recovery systems.

Suggested Citation

  • Xiaogang Qin & Haibo Xu & Hongfei Zhang & Ming Zhang & Lin Sun & Xuan Wang, 2025. "Experimental and Simulation-Based Development of Heat-Transfer Correlations for Cyclopentane PCHE," Energies, MDPI, vol. 18(11), pages 1-19, May.
  • Handle: RePEc:gam:jeners:v:18:y:2025:i:11:p:2744-:d:1664239
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/18/11/2744/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/1996-1073/18/11/2744/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Chen, Tianyu & Shu, Gequn & Tian, Hua & Zhao, Tingting & Zhang, Hongfei & Zhang, Zhao, 2020. "Performance evaluation of metal-foam baffle exhaust heat exchanger for waste heat recovery," Applied Energy, Elsevier, vol. 266(C).
    2. Mondejar, M.E. & Andreasen, J.G. & Pierobon, L. & Larsen, U. & Thern, M. & Haglind, F., 2018. "A review of the use of organic Rankine cycle power systems for maritime applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 91(C), pages 126-151.
    3. Ravi, Rajesh & Pachamuthu, Senthilkumar & Kasinathan, Padmanathan, 2020. "Computational and experimental investigation on effective utilization of waste heat from diesel engine exhaust using a fin protracted heat exchanger," Energy, Elsevier, vol. 200(C).
    4. Zhang, Lianjie & Yang, Ping & Li, Wei & Klemeš, Jiří Jaromír & Zeng, Min & Wang, Qiuwang, 2022. "A new structure of PCHE with embedded PCM for attenuating temperature fluctuations and its performance analysis," Energy, Elsevier, vol. 254(PC).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Zhu, Sipeng & Ma, Zetai & Zhang, Kun & Deng, Kangyao, 2020. "Energy and exergy analysis of the combined cycle power plant recovering waste heat from the marine two-stroke engine under design and off-design conditions," Energy, Elsevier, vol. 210(C).
    2. Niknam, Pouriya H. & Fisher, Robin & Ciappi, Lorenzo & Sciacovelli, Adriano, 2024. "Optimally integrated waste heat recovery through combined emerging thermal technologies: Modelling, optimization and assessment for onboard multi-energy systems," Applied Energy, Elsevier, vol. 366(C).
    3. Elrhoul, Doha & Naveiro, Manuel & Gómez, Manuel Romero & Adams, Thomas A., 2025. "Thermo-economic analysis of green hydrogen production onboard LNG carriers through solid oxide electrolysis powered by organic Rankine cycles," Applied Energy, Elsevier, vol. 380(C).
    4. Davide Di Battista & Roberto Cipollone, 2023. "Waste Energy Recovery and Valorization in Internal Combustion Engines for Transportation," Energies, MDPI, vol. 16(8), pages 1-28, April.
    5. Thanigaivelan Vadivelu & Lavanya Ramanujam & Rajesh Ravi & Shivaprasad K. Vijayalakshmi & Manoranjitham Ezhilchandran, 2022. "An Exploratory Study of Direct Injection (DI) Diesel Engine Performance Using CNSL—Ethanol Biodiesel Blends with Hydrogen," Energies, MDPI, vol. 16(1), pages 1-13, December.
    6. Li, Jingyi & Gallego-Schmid, Alejandro & Stamford, Laurence, 2024. "Integrated sustainability assessment of repurposing onshore abandoned wells for geothermal power generation," Applied Energy, Elsevier, vol. 359(C).
    7. Hu, Shuozhuo & Li, Jian & Yang, Fubin & Yang, Zhen & Duan, Yuanyuan, 2020. "Multi-objective optimization of organic Rankine cycle using hydrofluorolefins (HFOs) based on different target preferences," Energy, Elsevier, vol. 203(C).
    8. Joy, Jubil & Kochunni, Sarun Kumar & Chowdhury, Kanchan, 2022. "Size reduction and enhanced power generation in ORC by vaporizing LNG at high supercritical pressure irrespective of delivery pressure," Energy, Elsevier, vol. 260(C).
    9. Yoon, Ji-Won & Jung, Suk-Ho & Son, Chang-Hyo & Lee, Ho-Saeng & Lim, Seung-Taek & Seol, Sung-Hoon, 2024. "Cycle analysis and environmental assessments of cascade organic rankine cycle on diesel engine ships," Energy, Elsevier, vol. 313(C).
    10. Aliaga, D.M. & Romero, C.P. & Feick, R. & Brooks, W.K. & Campbell, A.N., 2024. "Modelling and simulation of a novel liquid air energy storage system with a liquid piston, NH3 and CO2 cycles for enhanced heat and cold utilisation," Applied Energy, Elsevier, vol. 362(C).
    11. Tang, Yujun & Feng, Jinfeng & Wang, Dawei & Zhu, Sipeng & Bai, Shuzhan & Li, Guoxiang, 2024. "Multi-mode operation of a novel dual-pressure steam rankine cycle system recovering multi-grade waste heat from a marine two-stroke engine equipped with the high-pressure exhaust gas recirculation sys," Energy, Elsevier, vol. 301(C).
    12. Li, Jian & Peng, Xiayao & Yang, Zhen & Hu, Shuozhuo & Duan, Yuanyuan, 2022. "Design, improvements and applications of dual-pressure evaporation organic Rankine cycles: A review," Applied Energy, Elsevier, vol. 311(C).
    13. Liu, Bohan & Lu, Mingjian & Shui, Bo & Sun, Yuwei & Wei, Wei, 2022. "Thermal-hydraulic performance analysis of printed circuit heat exchanger precooler in the Brayton cycle for supercritical CO2 waste heat recovery," Applied Energy, Elsevier, vol. 305(C).
    14. Mat Nawi, Z. & Kamarudin, S.K. & Sheikh Abdullah, S.R. & Lam, S.S., 2019. "The potential of exhaust waste heat recovery (WHR) from marine diesel engines via organic rankine cycle," Energy, Elsevier, vol. 166(C), pages 17-31.
    15. Xiaofang Shan & Bin Liu & Zongsheng Zhu & Rachid Bennacer & Rounan Wang & Panagiotis E. Theodorakis, 2023. "Analysis of the Heat Transfer in Electronic Radiator Filled with Metal Foam," Energies, MDPI, vol. 16(10), pages 1-14, May.
    16. Imran, Muhammad & Pili, Roberto & Usman, Muhammad & Haglind, Fredrik, 2020. "Dynamic modeling and control strategies of organic Rankine cycle systems: Methods and challenges," Applied Energy, Elsevier, vol. 276(C).
    17. Trivyza, Nikoletta L. & Rentizelas, Athanasios & Theotokatos, Gerasimos & Boulougouris, Evangelos, 2022. "Decision support methods for sustainable ship energy systems: A state-of-the-art review," Energy, Elsevier, vol. 239(PC).
    18. Azeez mohammed Hussein, Hind & Zulkifli, Rozli & Faizal Bin Wan Mahmood, Wan Mohd & Ajeel, Raheem K., 2022. "Structure parameters and designs and their impact on performance of different heat exchangers: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 154(C).
    19. Zhen Tian & Yingying Yue & Yuan Zhang & Bo Gu & Wenzhong Gao, 2020. "Multi-Objective Thermo-Economic Optimization of a Combined Organic Rankine Cycle (ORC) System Based on Waste Heat of Dual Fuel Marine Engine and LNG Cold Energy Recovery," Energies, MDPI, vol. 13(6), pages 1-23, March.
    20. Zhu, Sipeng & Zhang, Kun & Deng, Kangyao, 2020. "A review of waste heat recovery from the marine engine with highly efficient bottoming power cycles," Renewable and Sustainable Energy Reviews, Elsevier, vol. 120(C).

    More about this item

    Keywords

    ;
    ;
    ;
    ;

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:18:y:2025:i:11:p:2744-:d:1664239. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.