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Experimental and Simulation-Based Development of Heat-Transfer Correlations for Cyclopentane PCHE

Author

Listed:
  • Xiaogang Qin

    (Engineering Research & Design Department, Beijing Research Center, CNOOC Research Institute Co., Ltd., Beijing 100193, China)

  • Haibo Xu

    (Engineering Research & Design Department, Beijing Research Center, CNOOC Research Institute Co., Ltd., Beijing 100193, China)

  • Hongfei Zhang

    (The College of Advanced Manufacturing Engineering, Hefei University, Hefei 230601, China)

  • Ming Zhang

    (Engineering Research & Design Department, Beijing Research Center, CNOOC Research Institute Co., Ltd., Beijing 100193, China)

  • Lin Sun

    (CNOOC Enertch Equipment Technology Co., Ltd., Tianjin 300452, China)

  • Xuan Wang

    (CNOOC Enertch Equipment Technology Co., Ltd., Tianjin 300452, China)

Abstract

Within the energy sector, the potential to effectively harness the considerable energy present in gas turbine waste heat via an organic Rankine cycle (ORC) could markedly improve overall energy efficiency. This investigation centers on a printed-circuit heat exchanger (PCHE) utilizing cyclopentane as the working fluid. The study employs a combination of experimental techniques and computational fluid dynamics (CFD) simulations to conduct an in-depth analysis of the PCHE’s performance, leading to the successful development of a highly accurate heat-transfer correlation. A thorough comparison of experimental and simulation data is carried out to examine the temperature and pressure distributions within the heat exchanger. The maximum deviation between experimental and correlation-estimated data is within 20% (hot fluid: 15%; cold fluid: 18%). These findings offer essential theoretical insights and practical guidance for optimizing and ensuring the stable operation of waste-heat recovery systems.

Suggested Citation

  • Xiaogang Qin & Haibo Xu & Hongfei Zhang & Ming Zhang & Lin Sun & Xuan Wang, 2025. "Experimental and Simulation-Based Development of Heat-Transfer Correlations for Cyclopentane PCHE," Energies, MDPI, vol. 18(11), pages 1-19, May.
    • Handle: RePEc:gam:jeners:v:18:y:2025:i:11:p:2744-:d:1664239
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    References listed on IDEAS

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    1. Chen, Tianyu & Shu, Gequn & Tian, Hua & Zhao, Tingting & Zhang, Hongfei & Zhang, Zhao, 2020. "Performance evaluation of metal-foam baffle exhaust heat exchanger for waste heat recovery," Applied Energy, Elsevier, vol. 266(C).
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    3. Zhang, Lianjie & Yang, Ping & Li, Wei & Klemeš, Jiří Jaromír & Zeng, Min & Wang, Qiuwang, 2022. "A new structure of PCHE with embedded PCM for attenuating temperature fluctuations and its performance analysis," Energy, Elsevier, vol. 254(PC).
    4. Ravi, Rajesh & Pachamuthu, Senthilkumar & Kasinathan, Padmanathan, 2020. "Computational and experimental investigation on effective utilization of waste heat from diesel engine exhaust using a fin protracted heat exchanger," Energy, Elsevier, vol. 200(C).
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