IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v17y2024i9p2084-d1384083.html
   My bibliography  Save this article

Industrial Waste Heat Utilization in the European Union—An Engineering-Centric Review

Author

Listed:
  • Vojtěch Turek

    (Institute of Process Engineering, Faculty of Mechanical Engineering, Brno University of Technology, Technická 2, 61669 Brno, Czech Republic)

  • Bohuslav Kilkovský

    (Institute of Process Engineering, Faculty of Mechanical Engineering, Brno University of Technology, Technická 2, 61669 Brno, Czech Republic)

  • Ján Daxner

    (Institute of Process Engineering, Faculty of Mechanical Engineering, Brno University of Technology, Technická 2, 61669 Brno, Czech Republic)

  • Dominika Babička Fialová

    (Institute of Process Engineering, Faculty of Mechanical Engineering, Brno University of Technology, Technická 2, 61669 Brno, Czech Republic)

  • Zdeněk Jegla

    (Institute of Process Engineering, Faculty of Mechanical Engineering, Brno University of Technology, Technická 2, 61669 Brno, Czech Republic)

Abstract

The efficient utilization of waste heat from industrial processes can provide a significant source of energy savings for production plants, as well as be a driver of sustainable operations and the abatement of emissions. Industrial waste heat usually is contained in liquid or gaseous outlet streams. Although the possible ways to utilize waste heat are discussed in a wide variety of papers, these either provide only a general overview of utilization options and opportunities or focus on a narrow range of industrial processes. The aim of the present paper is to discuss the practical aspects of waste heat utilization in the European Union so that the reader can gain perspective on (i) the thermal classification of waste heat, (ii) liquid and gaseous waste streams and their typical temperatures for industrial use cases, (iii) the technical, economic, physical, and environmental aspects barring full utilization of the available waste heat, (iv) waste heat sources in various industries, and (v) standardized equipment and technologies applicable to industrial waste heat utilization, including their advantages, disadvantages, and weak points.

Suggested Citation

  • Vojtěch Turek & Bohuslav Kilkovský & Ján Daxner & Dominika Babička Fialová & Zdeněk Jegla, 2024. "Industrial Waste Heat Utilization in the European Union—An Engineering-Centric Review," Energies, MDPI, vol. 17(9), pages 1-29, April.
  • Handle: RePEc:gam:jeners:v:17:y:2024:i:9:p:2084-:d:1384083
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/17/9/2084/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/1996-1073/17/9/2084/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Ieva Pakere & Dagnija Blumberga & Anna Volkova & Kertu Lepiksaar & Agate Zirne, 2023. "Valorisation of Waste Heat in Existing and Future District Heating Systems," Energies, MDPI, vol. 16(19), pages 1-22, September.
    2. Richard Nagy & Ľudmila Mečiarová & Silvia Vilčeková & Eva Krídlová Burdová & Danica Košičanová, 2019. "Investigation of a Ventilation System for Energy Efficiency and Indoor Environmental Quality in a Renovated Historical Building: A Case Study," IJERPH, MDPI, vol. 16(21), pages 1-17, October.
    3. Marek Vondra & Jiří Buzík & David Horňák & Michaela Procházková & Václav Miklas & Michal Touš & Zdeněk Jegla & Vítězslav Máša, 2023. "Technology for Hot Spring Cooling and Geothermal Heat Utilization: A Case Study for Balneology Facility," Energies, MDPI, vol. 16(7), pages 1-23, March.
    4. Merlin, Kevin & Soto, Jérôme & Delaunay, Didier & Traonvouez, Luc, 2016. "Industrial waste heat recovery using an enhanced conductivity latent heat thermal energy storage," Applied Energy, Elsevier, vol. 183(C), pages 491-503.
    5. Brückner, Sarah & Liu, Selina & Miró, Laia & Radspieler, Michael & Cabeza, Luisa F. & Lävemann, Eberhard, 2015. "Industrial waste heat recovery technologies: An economic analysis of heat transformation technologies," Applied Energy, Elsevier, vol. 151(C), pages 157-167.
    6. Petro Kapustenko & Jiří Jaromír Klemeš & Olga Arsenyeva & Leonid Tovazhnyanskyy, 2023. "PHE (Plate Heat Exchanger) for Condensing Duties: Recent Advances and Future Prospects," Energies, MDPI, vol. 16(1), pages 1-18, January.
    7. Miró, Laia & Brückner, Sarah & Cabeza, Luisa F., 2015. "Mapping and discussing Industrial Waste Heat (IWH) potentials for different countries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 51(C), pages 847-855.
    8. Miró, Laia & Gasia, Jaume & Cabeza, Luisa F., 2016. "Thermal energy storage (TES) for industrial waste heat (IWH) recovery: A review," Applied Energy, Elsevier, vol. 179(C), pages 284-301.
    9. Brueckner, Sarah & Miró, Laia & Cabeza, Luisa F. & Pehnt, Martin & Laevemann, Eberhard, 2014. "Methods to estimate the industrial waste heat potential of regions – A categorization and literature review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 38(C), pages 164-171.
    10. Pei Lu & Zheng Liang & Xianglong Luo & Yangkai Xia & Jin Wang & Kaihuang Chen & Yingzong Liang & Jianyong Chen & Zhi Yang & Jiacheng He & Ying Chen, 2023. "Design and Optimization of Organic Rankine Cycle Based on Heat Transfer Enhancement and Novel Heat Exchanger: A Review," Energies, MDPI, vol. 16(3), pages 1-34, January.
    11. Jiang, Zhijie & Xu, Jingyuan & Yu, Guoyao & Yang, Rui & Wu, Zhanghua & Hu, Jianying & Zhang, Limin & Luo, Ercang, 2023. "A Stirling generator with multiple bypass expansion for variable-temperature waste heat recovery," Applied Energy, Elsevier, vol. 329(C).
    12. Kwak, Dong-Hun & Binns, Michael & Kim, Jin-Kuk, 2014. "Integrated design and optimization of technologies for utilizing low grade heat in process industries," Applied Energy, Elsevier, vol. 131(C), pages 307-322.
    13. Chua, K.J. & Chou, S.K. & Yang, W.M., 2010. "Advances in heat pump systems: A review," Applied Energy, Elsevier, vol. 87(12), pages 3611-3624, December.
    14. Luberti, Mauro & Gowans, Robert & Finn, Patrick & Santori, Giulio, 2022. "An estimate of the ultralow waste heat available in the European Union," Energy, Elsevier, vol. 238(PC).
    15. Zdeněk Jegla & Vít Freisleben, 2020. "Practical Energy Retrofit of Heat Exchanger Network Not Containing Utility Path," Energies, MDPI, vol. 13(11), pages 1-16, May.
    16. Varga, Zoltán & Palotai, Balázs, 2017. "Comparison of low temperature waste heat recovery methods," Energy, Elsevier, vol. 137(C), pages 1286-1292.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Lin, Yuancheng & Chong, Chin Hao & Ma, Linwei & Li, Zheng & Ni, Weidou, 2022. "Quantification of waste heat potential in China: A top-down Societal Waste Heat Accounting Model," Energy, Elsevier, vol. 261(PB).
    2. Couvreur, Kenny & Beyne, Wim & De Paepe, Michel & Lecompte, Steven, 2020. "Hot water storage for increased electricity production with organic Rankine cycle from intermittent residual heat sources in the steel industry," Energy, Elsevier, vol. 200(C).
    3. Bühler, Fabian & Petrović, Stefan & Karlsson, Kenneth & Elmegaard, Brian, 2017. "Industrial excess heat for district heating in Denmark," Applied Energy, Elsevier, vol. 205(C), pages 991-1001.
    4. Serge Nyallang Nyamsi & Ivan Tolj & Mykhaylo Lototskyy, 2019. "Metal Hydride Beds-Phase Change Materials: Dual Mode Thermal Energy Storage for Medium-High Temperature Industrial Waste Heat Recovery," Energies, MDPI, vol. 12(20), pages 1-27, October.
    5. Hong, Gui-Bing & Pan, Tze-Chin & Chan, David Yih-Liang & Liu, I-Hung, 2020. "Bottom-up analysis of industrial waste heat potential in Taiwan," Energy, Elsevier, vol. 198(C).
    6. Miró, Laia & Gasia, Jaume & Cabeza, Luisa F., 2016. "Thermal energy storage (TES) for industrial waste heat (IWH) recovery: A review," Applied Energy, Elsevier, vol. 179(C), pages 284-301.
    7. Ortega-Fernández, Iñigo & Rodríguez-Aseguinolaza, Javier, 2019. "Thermal energy storage for waste heat recovery in the steelworks: The case study of the REslag project," Applied Energy, Elsevier, vol. 237(C), pages 708-719.
    8. Jiang, Binfan & Xia, Dehong & Zhang, Huili & Pei, Hao & Liu, Xiangjun, 2020. "Effective waste heat recovery from industrial high-temperature granules: A Moving Bed Indirect Heat Exchanger with embedded agitation," Energy, Elsevier, vol. 208(C).
    9. Tan, Zhimin & Feng, Xiao & Yang, Minbo & Wang, Yufei, 2022. "Energy and economic performance comparison of heat pump and power cycle in low grade waste heat recovery," Energy, Elsevier, vol. 260(C).
    10. Zhang, Qi & Zhao, Xiaoyu & Lu, Hongyou & Ni, Tuanjie & Li, Yu, 2017. "Waste energy recovery and energy efficiency improvement in China’s iron and steel industry," Applied Energy, Elsevier, vol. 191(C), pages 502-520.
    11. Bühler, Fabian & Petrović, Stefan & Holm, Fridolin Müller & Karlsson, Kenneth & Elmegaard, Brian, 2018. "Spatiotemporal and economic analysis of industrial excess heat as a resource for district heating," Energy, Elsevier, vol. 151(C), pages 715-728.
    12. Li, Zhi & Lu, Yiji & Huang, Rui & Chang, Jinwei & Yu, Xiaonan & Jiang, Ruicheng & Yu, Xiaoli & Roskilly, Anthony Paul, 2021. "Applications and technological challenges for heat recovery, storage and utilisation with latent thermal energy storage," Applied Energy, Elsevier, vol. 283(C).
    13. Serge Nyallang Nyamsi & Mykhaylo Lototskyy & Ivan Tolj, 2020. "Optimal Design of Combined Two-Tank Latent and Metal Hydrides-Based Thermochemical Heat Storage Systems for High-Temperature Waste Heat Recovery," Energies, MDPI, vol. 13(16), pages 1-18, August.
    14. Li, Dacheng & Wang, Jihong & Ding, Yulong & Yao, Hua & Huang, Yun, 2019. "Dynamic thermal management for industrial waste heat recovery based on phase change material thermal storage," Applied Energy, Elsevier, vol. 236(C), pages 1168-1182.
    15. Du, Kun & Calautit, John & Eames, Philip & Wu, Yupeng, 2021. "A state-of-the-art review of the application of phase change materials (PCM) in Mobilized-Thermal Energy Storage (M-TES) for recovering low-temperature industrial waste heat (IWH) for distributed heat," Renewable Energy, Elsevier, vol. 168(C), pages 1040-1057.
    16. Yang, Xiaohu & Yu, Jiabang & Guo, Zengxu & Jin, Liwen & He, Ya-Ling, 2019. "Role of porous metal foam on the heat transfer enhancement for a thermal energy storage tube," Applied Energy, Elsevier, vol. 239(C), pages 142-156.
    17. Krail, Jürgen & Beckmann, Georg & Schittl, Florian & Piringer, Gerhard, 2023. "Comparative thermodynamic analysis of an improved ORC process with integrated injection of process fluid," Energy, Elsevier, vol. 266(C).
    18. Alva, Guruprasad & Lin, Yaxue & Fang, Guiyin, 2018. "An overview of thermal energy storage systems," Energy, Elsevier, vol. 144(C), pages 341-378.
    19. Wang, Jikang & Li, Yan & Yuan, Han & Zhang, Zhixiang & Ding, Zhuang & Mei, Ning, 2020. "The energy-saving study of water heater based on source-sink matching principle," Energy, Elsevier, vol. 205(C).
    20. Sardari, Pouyan Talebizadeh & Mohammed, Hayder I. & Giddings, Donald & walker, Gavin S. & Gillott, Mark & Grant, David, 2019. "Numerical study of a multiple-segment metal foam-PCM latent heat storage unit: Effect of porosity, pore density and location of heat source," Energy, Elsevier, vol. 189(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:17:y:2024:i:9:p:2084-:d:1384083. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.