IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v17y2024i4p920-d1339690.html
   My bibliography  Save this article

Steam Storage Rankine Cycle for Unutilized Applications in Distributed High-Temperature Waste Heat Recovery

Author

Listed:
  • Florian Raab

    (Technische Hochschule Nürnberg Georg Simon Ohm, Distributed Energy Conversion and Storage, Fürther Str. 246b, 90429 Nürnberg, Germany)

  • Lennart Böse

    (Professorship for Fluid Systems Technology, Friedrich-Alexander-Universität Erlangen-Nürnberg, Cauerstraße 4, 91058 Erlangen, Germany)

  • Harald Klein

    (Institute of Plant and Process Technology, Technische Universität München, Boltzmannstraße 15, 85748 Garching, Germany)

  • Frank Opferkuch

    (Technische Hochschule Nürnberg Georg Simon Ohm, Distributed Energy Conversion and Storage, Fürther Str. 246b, 90429 Nürnberg, Germany)

Abstract

In the light of increasingly valuable resources and a trend towards more efficient processes pushed by climate change, distributed Waste Heat Recovery (WHR) is an important element in the transformation of the energy supply. In recent years, however, WHR systems have often been optimized and implemented for steady-state applications. In this paper, dynamic system modeling and a Steam Rankine Cycle (SRC) pilot plant with 40 kW el are used to investigate applications unutilized thus far for the conversion of high-temperature waste heat into electricity using a shell boiler with 1.27 m 3 of liquid water for short-term energy storage. In addition to experimental investigations of the storage system as an Uninterruptible Power Supply (UPS) and the input and output of +/−100% electrical power peaks for grid-assistive operation, a control concept for the use of volatile waste heat is developed from a model-based controller design up to a Model Predictive Control (MPC) with the help of a dynamic system simulation. Based on the validated model and experimental measurement data, outlooks for concrete applications with higher storage capacity and power are provided.

Suggested Citation

  • Florian Raab & Lennart Böse & Harald Klein & Frank Opferkuch, 2024. "Steam Storage Rankine Cycle for Unutilized Applications in Distributed High-Temperature Waste Heat Recovery," Energies, MDPI, vol. 17(4), pages 1-26, February.
  • Handle: RePEc:gam:jeners:v:17:y:2024:i:4:p:920-:d:1339690
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/17/4/920/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/1996-1073/17/4/920/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Pantaleo, Antonio M. & Fordham, Julia & Oyewunmi, Oyeniyi A. & De Palma, Pietro & Markides, Christos N., 2018. "Integrating cogeneration and intermittent waste-heat recovery in food processing: Microturbines vs. ORC systems in the coffee roasting industry," Applied Energy, Elsevier, vol. 225(C), pages 782-796.
    2. Nardin, Gioacchino & Meneghetti, Antonella & Dal Magro, Fabio & Benedetti, Nicole, 2014. "PCM-based energy recovery from electric arc furnaces," Applied Energy, Elsevier, vol. 136(C), pages 947-955.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Tobias Popp & Andreas P. Weiß & Florian Heberle & Julia Winkler & Rüdiger Scharf & Theresa Weith & Dieter Brüggemann, 2021. "Experimental Characterization of an Adaptive Supersonic Micro Turbine for Waste Heat Recovery Applications," Energies, MDPI, vol. 15(1), pages 1-20, December.
    2. Li, Xiaoya & Xu, Bin & Tian, Hua & Shu, Gequn, 2021. "Towards a novel holistic design of organic Rankine cycle (ORC) systems operating under heat source fluctuations and intermittency," Renewable and Sustainable Energy Reviews, Elsevier, vol. 147(C).
    3. Couvreur, Kenny & Beyne, Wim & De Paepe, Michel & Lecompte, Steven, 2020. "Hot water storage for increased electricity production with organic Rankine cycle from intermittent residual heat sources in the steel industry," Energy, Elsevier, vol. 200(C).
    4. Yu, Xiaoli & Li, Zhi & Lu, Yiji & Huang, Rui & Roskilly, Anthony Paul, 2019. "Investigation of organic Rankine cycle integrated with double latent thermal energy storage for engine waste heat recovery," Energy, Elsevier, vol. 170(C), pages 1098-1112.
    5. Catrini, P. & Panno, D. & Cardona, F. & Piacentino, A., 2020. "Characterization of cooling loads in the wine industry and novel seasonal indicator for reliable assessment of energy saving through retrofit of chillers," Applied Energy, Elsevier, vol. 266(C).
    6. Koide, Hiroaki & Kurniawan, Ade & Takahashi, Tatsuya & Kawaguchi, Takahiro & Sakai, Hiroki & Sato, Yusuke & Chiu, Justin NW. & Nomura, Takahiro, 2022. "Performance analysis of packed bed latent heat storage system for high-temperature thermal energy storage using pellets composed of micro-encapsulated phase change material," Energy, Elsevier, vol. 238(PC).
    7. Wang, Xuewei & Wang, Jing & Wang, Lin & Yuan, Ruiming, 2019. "Non-overlapping moving compressive measurement algorithm for electrical energy estimation of distorted m-sequence dynamic test signal," Applied Energy, Elsevier, vol. 251(C), pages 1-1.
    8. Li, Zhi & Wang, Lei & Jiang, Ruicheng & Wang, Bingzheng & Yu, Xiaonan & Huang, Rui & Yu, Xiaoli, 2022. "Experimental investigations on dynamic performance of organic Rankine cycle integrated with latent thermal energy storage under transient engine conditions," Energy, Elsevier, vol. 246(C).
    9. van Kleef, Luuk M.T. & Oyewunmi, Oyeniyi A. & Markides, Christos N., 2019. "Multi-objective thermo-economic optimization of organic Rankine cycle (ORC) power systems in waste-heat recovery applications using computer-aided molecular design techniques," Applied Energy, Elsevier, vol. 251(C), pages 1-1.
    10. Manojlović, Vaso & Kamberović, Željko & Korać, Marija & Dotlić, Milan, 2022. "Machine learning analysis of electric arc furnace process for the evaluation of energy efficiency parameters," Applied Energy, Elsevier, vol. 307(C).
    11. Li, Zhi & Yu, Xiaoli & Wang, Lei & Lu, Yiji & Huang, Rui & Chang, Jinwei & Jiang, Ruicheng, 2020. "Effects of fluctuating thermal sources on a shell-and-tube latent thermal energy storage during charging process," Energy, Elsevier, vol. 199(C).
    12. Chatzopoulou, Maria Anna & Lecompte, Steven & Paepe, Michel De & Markides, Christos N., 2019. "Off-design optimisation of organic Rankine cycle (ORC) engines with different heat exchangers and volumetric expanders in waste heat recovery applications," Applied Energy, Elsevier, vol. 253(C), pages 1-1.
    13. Emadi, Mohammad Ali & Chitgar, Nazanin & Oyewunmi, Oyeniyi A. & Markides, Christos N., 2020. "Working-fluid selection and thermoeconomic optimisation of a combined cycle cogeneration dual-loop organic Rankine cycle (ORC) system for solid oxide fuel cell (SOFC) waste-heat recovery," Applied Energy, Elsevier, vol. 261(C).
    14. Dal Magro, Fabio & Savino, Stefano & Meneghetti, Antonella & Nardin, Gioacchino, 2017. "Coupling waste heat extraction by phase change materials with superheated steam generation in the steel industry," Energy, Elsevier, vol. 137(C), pages 1107-1118.
    15. Rezaei, Ehsan & Barbato, Maurizio & Ortona, Alberto & Haussener, Sophia, 2020. "Design and optimization of a high-temperature latent heat storage unit," Applied Energy, Elsevier, vol. 261(C).
    16. Matthew Fong & Jundika Kurnia & Agus P. Sasmito, 2020. "Application of Phase Change Material-Based Thermal Capacitor in Double Tube Heat Exchanger—A Numerical Investigation," Energies, MDPI, vol. 13(17), pages 1-19, August.
    17. Lan, Yuncheng & Zhao, Xudong & Zhang, Wei & Mu, Lianbo & Wang, Suilin, 2022. "Investigation of the waste heat recovery and pollutant emission reduction potential in graphitization furnace," Energy, Elsevier, vol. 245(C).
    18. Nomura, Takahiro & Sheng, Nan & Zhu, Chunyu & Saito, Genki & Hanzaki, Daiki & Hiraki, Takehito & Akiyama, Tomohiro, 2017. "Microencapsulated phase change materials with high heat capacity and high cyclic durability for high-temperature thermal energy storage and transportation," Applied Energy, Elsevier, vol. 188(C), pages 9-18.
    19. Fukahori, Ryo & Nomura, Takahiro & Zhu, Chunyu & Sheng, Nan & Okinaka, Noriyuki & Akiyama, Tomohiro, 2016. "Thermal analysis of Al–Si alloys as high-temperature phase-change material and their corrosion properties with ceramic materials," Applied Energy, Elsevier, vol. 163(C), pages 1-8.
    20. Fukahori, Ryo & Nomura, Takahiro & Zhu, Chunyu & Sheng, Nan & Okinaka, Noriyuki & Akiyama, Tomohiro, 2016. "Macro-encapsulation of metallic phase change material using cylindrical-type ceramic containers for high-temperature thermal energy storage," Applied Energy, Elsevier, vol. 170(C), pages 324-328.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:17:y:2024:i:4:p:920-:d:1339690. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.