IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v16y2023i4p1594-d1058398.html
   My bibliography  Save this article

Prototype of a Two-Phase Axial-Gap Transverse Flux Generator Based on Reused Components and 3D Printing

Author

Listed:
  • Víctor Ballestín-Bernad

    (Department of Electrical Engineering, School of Engineering and Architecture, University of Zaragoza, C/María de Luna, 50018 Zaragoza, Spain)

  • Jesús Sergio Artal-Sevil

    (Department of Electrical Engineering, School of Engineering and Architecture, University of Zaragoza, C/María de Luna, 50018 Zaragoza, Spain)

  • José Antonio Domínguez-Navarro

    (Department of Electrical Engineering, School of Engineering and Architecture, University of Zaragoza, C/María de Luna, 50018 Zaragoza, Spain)

Abstract

This paper presents a prototype of a low-cost two-phase axial-gap transverse flux generator, in which the magnetic and electric circuits have been made of reused materials, and the stator housing has been manufactured by 3D printing of plastic. Therefore, this work presents as a novelty the combination of the novel transverse flux topology and two challenging trends in electrical machines manufacturing, such as reusing of components and additive manufacturing. Axial-gap transverse flux machines potentially enable the combination of two of the main advantages of axial flux machines and transverse flux machines, i.e., short axial length and a high number of poles. The two-phase arrangement with shared air gap is of great interest in order to reduce further the axial length while avoiding the use of magnetic materials in the rotor, such as iron or soft magnetic composites. However, the equivalent air gap might be large, with significant leakage and fringing effects as the magnetic flux closes through the air. Therefore, in this paper the accuracy of the analytical equations and the magnetic equivalent circuit is firstly investigated. The two-phase axial-gap transverse flux machine is prone to misalignment between phases and rotor imbalances that alter the air gap length, so these effects have been included in the simulations with the finite element method. Experimental tests have been conducted throughout the investigation, from the prototype characterization to the steady-state operation, both with no load and with resistive loads.

Suggested Citation

  • Víctor Ballestín-Bernad & Jesús Sergio Artal-Sevil & José Antonio Domínguez-Navarro, 2023. "Prototype of a Two-Phase Axial-Gap Transverse Flux Generator Based on Reused Components and 3D Printing," Energies, MDPI, vol. 16(4), pages 1-20, February.
    • Handle: RePEc:gam:jeners:v:16:y:2023:i:4:p:1594-:d:1058398
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/16/4/1594/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/16/4/1594/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Amina Bensalah & Georges Barakat & Yacine Amara, 2022. "Electrical Generators for Large Wind Turbine: Trends and Challenges," Energies, MDPI, vol. 15(18), pages 1-36, September.
    2. Muhammad Usman Naseer & Ants Kallaste & Bilal Asad & Toomas Vaimann & Anton Rassõlkin, 2021. "A Review on Additive Manufacturing Possibilities for Electrical Machines," Energies, MDPI, vol. 14(7), pages 1-24, March.
    3. Toomas Vaimann & Ants Kallaste, 2023. "Additive Manufacturing of Electrical Machines—Towards the Industrial Use of a Novel Technology," Energies, MDPI, vol. 16(1), pages 1-10, January.
    4. Mehmet C. Kulan & Nick J. Baker & Simon Turvey, 2022. "Impact of Manufacturing and Material Uncertainties in Performance of a Transverse Flux Machine for Aerospace," Energies, MDPI, vol. 15(20), pages 1-21, October.
    5. Guobin Peng & Jin Wei & Yujun Shi & Ziyun Shao & Linni Jian, 2018. "A Novel Transverse Flux Permanent Magnet Disk Wind Power Generator with H-Shaped Stator Cores," Energies, MDPI, vol. 11(4), pages 1-19, March.
    6. Mehmet C. Kulan & Nick J. Baker & Simon Turvey, 2020. "Manufacturing Challenges of a Modular Transverse Flux Alternator for Aerospace," Energies, MDPI, vol. 13(16), pages 1-17, August.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Víctor Ballestín-Bernad & Jesús Sergio Artal-Sevil & José Antonio Domínguez-Navarro, 2021. "A Review of Transverse Flux Machines Topologies and Design," Energies, MDPI, vol. 14(21), pages 1-34, November.
    2. Marcin Kaminski & Tomasz Tarczewski, 2023. "Neural Network Applications in Electrical Drives—Trends in Control, Estimation, Diagnostics, and Construction," Energies, MDPI, vol. 16(11), pages 1-25, May.
    3. Mehmet C. Kulan & Nick J. Baker & Simon Turvey, 2022. "Impact of Manufacturing and Material Uncertainties in Performance of a Transverse Flux Machine for Aerospace," Energies, MDPI, vol. 15(20), pages 1-21, October.
    4. Gerardo Ruiz-Ponce & Marco A. Arjona & Concepcion Hernandez & Rafael Escarela-Perez, 2023. "A Review of Magnetic Gear Technologies Used in Mechanical Power Transmission," Energies, MDPI, vol. 16(4), pages 1-32, February.
    5. Hans Tiismus & Ants Kallaste & Toomas Vaimann & Liina Lind & Indrek Virro & Anton Rassõlkin & Tatjana Dedova, 2022. "Laser Additively Manufactured Magnetic Core Design and Process for Electrical Machine Applications," Energies, MDPI, vol. 15(10), pages 1-26, May.
    6. Toomas Vaimann & Ants Kallaste, 2023. "Additive Manufacturing of Electrical Machines—Towards the Industrial Use of a Novel Technology," Energies, MDPI, vol. 16(1), pages 1-10, January.
    7. Andrzej Smoleń & Lesław Gołębiowski & Marek Gołębiowski & Damian Mazur, 2019. "Computationally Efficient Method of Co-Energy Calculation for Transverse Flux Machine Based on Poisson Equation in 2D," Energies, MDPI, vol. 12(22), pages 1-16, November.
    8. Marco Palmieri & Salvatore Bozzella & Giuseppe Leonardo Cascella & Marco Bronzini & Marco Torresi & Francesco Cupertino, 2018. "Wind Micro-Turbine Networks for Urban Areas: Optimal Design and Power Scalability of Permanent Magnet Generators," Energies, MDPI, vol. 11(10), pages 1-21, October.
    9. Sikandar Khan, 2023. "A Modeling Study Focused on Improving the Aerodynamic Performance of a Small Horizontal Axis Wind Turbine," Sustainability, MDPI, vol. 15(6), pages 1-15, March.
    10. Joon-Ha Hwang & Deok-je Bang & Gang-Won Jang, 2023. "Structural Analysis and Lightweight Optimization of a Buoyant Rotor-Type Permanent Magnet Generator for a Direct-Drive Wind Turbine," Energies, MDPI, vol. 16(15), pages 1-16, July.
    11. Shahid Hussain & Ants Kallaste & Toomas Vaimann, 2023. "Recent Trends in Additive Manufacturing and Topology Optimization of Reluctance Machines," Energies, MDPI, vol. 16(9), pages 1-19, April.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:16:y:2023:i:4:p:1594-:d:1058398. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.