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Study on the Selection of Single-Screw Steam Compressors in Industrial Steam Supply

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  • Pan Zhang

    (Key Laboratory for Thermal Science and Power Engineering of Ministry of Education, Department of Energy and Power Engineering, Tsinghua University, Beijing 100084, China)

  • Xiwei Ke

    (Key Laboratory for Thermal Science and Power Engineering of Ministry of Education, Department of Energy and Power Engineering, Tsinghua University, Beijing 100084, China)

  • Weiliang Wang

    (Energy and Electricity Research Center, Jinan University, Zhuhai 519070, China)

  • Xueyu Tang

    (Key Laboratory for Thermal Science and Power Engineering of Ministry of Education, Department of Energy and Power Engineering, Tsinghua University, Beijing 100084, China)

  • Junfu Lyu

    (Key Laboratory for Thermal Science and Power Engineering of Ministry of Education, Department of Energy and Power Engineering, Tsinghua University, Beijing 100084, China)

  • Qinghong Tang

    (Key Laboratory for Thermal Science and Power Engineering of Ministry of Education, Department of Energy and Power Engineering, Tsinghua University, Beijing 100084, China)

Abstract

Both direct and indirect heating compression methods were proposed to satisfy the requirement of industrial steam compression and supply. The compression process in a single-screw compressor was analyzed with the determination of different inlet and outlet boundary conditions. Considering the misalignment of meshing pairs caused by the offset of the star wheel axis and screw origin, the differential expansion of the vertical meshing pair was further analyzed. The inner ring of the sealing end face, the wall of the inner ring of the bearing at the inlet and outlet ends, and the bottom surface of the bracket were analyzed by different coordinate systems and different constraints, thus facilitating the design and selection of the single screw. The critical point for the design of a steam-type single-screw compressor is an outlet temperature of 350 °C and an outlet volume flow rate of 130 m 3 /min. At a flow rate of 130 m 3 /min, when the temperature exceeds 350 °C, the reliability of the compressor is still limited, and the differential expansion of the meshing pair exceeds 0.3 mm. In addition, superheating of steam can be improved by applying a centrifugal compressor with cascade compression and centrifugal compression in conjunction with reflux adjustment at the compression outlet.

Suggested Citation

  • Pan Zhang & Xiwei Ke & Weiliang Wang & Xueyu Tang & Junfu Lyu & Qinghong Tang, 2023. "Study on the Selection of Single-Screw Steam Compressors in Industrial Steam Supply," Energies, MDPI, vol. 16(10), pages 1-15, May.
    • Handle: RePEc:gam:jeners:v:16:y:2023:i:10:p:4199-:d:1151100
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    References listed on IDEAS

    as
    1. Hu, Bin & Wu, Di & Wang, R.Z., 2018. "Water vapor compression and its various applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 98(C), pages 92-107.
    2. Takeshita, Takuma & Aki, Hirohisa & Kawajiri, Kotaro & Ishida, Masayoshi, 2021. "Assessment of utilization of combined heat and power systems to provide grid flexibility alongside variable renewable energy systems," Energy, Elsevier, vol. 214(C).
    3. Novelo, David Alejandro Block & Igie, Uyioghosa, 2018. "Aero engine compressor cooling by water injection - Part 1: Evaporative compressor model," Energy, Elsevier, vol. 160(C), pages 1224-1235.
    4. Block Novelo, David Alejandro & Igie, Uyioghosa, 2018. "Aero engine compressor cooling by water injection - Part 2: Performance and emission reductions," Energy, Elsevier, vol. 160(C), pages 1236-1243.
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