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Aerogel Product Applications for High-Temperature Thermal Insulation

Author

Listed:
  • Alexander V. Fedyukhin

    (Energy Efficiency and Hydrogen Technology Department, Moscow Power Engineering Institute, National Research University, 111250 Moscow, Russia)

  • Konstantin V. Strogonov

    (Energy Efficiency and Hydrogen Technology Department, Moscow Power Engineering Institute, National Research University, 111250 Moscow, Russia)

  • Olga V. Soloveva

    (Institute of Heat Power Engineering, Kazan State Power Engineering University, 420066 Kazan, Russia)

  • Sergei A. Solovev

    (Institute of Digital Technologies and Economics, Kazan State Power Engineering University, 420066 Kazan, Russia)

  • Irina G. Akhmetova

    (Institute of Digital Technologies and Economics, Kazan State Power Engineering University, 420066 Kazan, Russia)

  • Umberto Berardi

    (Department of Architectural Science, Toronto Metropolitan University, Toronto, ON M5B 2K3, Canada)

  • Mark D. Zaitsev

    (Energy Efficiency and Hydrogen Technology Department, Moscow Power Engineering Institute, National Research University, 111250 Moscow, Russia)

  • Daniil V. Grigorev

    (Energy Efficiency and Hydrogen Technology Department, Moscow Power Engineering Institute, National Research University, 111250 Moscow, Russia)

Abstract

This paper presents the results of theoretical and experimental studies to determine the optimal thickness of thermal insulation from basalt fiber and aerogel products for pipelines at temperatures of 300 and 600 °C. We carried out a comparison of the key thermophysical characteristics of the claimed heat-insulating materials. We performed a thermal imaging survey of the furnace chimney, insulated with basalt fiber and aerogel, while controlling the temperature of the flue gases by establishing the required ratio of the flow rate of natural gas and oxidizer. The temperature gradient along the thickness of the thermal insulation was obtained using a numerical tool developed in ANSYS. The results show that aerogel surpasses basalt fiber in all key thermophysical characteristics. At the same time, the only barrier to widespread industrial production and use of aerogel in the high-temperature thermal insulation segment is its market cost, which is still several times higher than that of basalt fiber in terms of an equivalent performance.

Suggested Citation

  • Alexander V. Fedyukhin & Konstantin V. Strogonov & Olga V. Soloveva & Sergei A. Solovev & Irina G. Akhmetova & Umberto Berardi & Mark D. Zaitsev & Daniil V. Grigorev, 2022. "Aerogel Product Applications for High-Temperature Thermal Insulation," Energies, MDPI, vol. 15(20), pages 1-15, October.
    • Handle: RePEc:gam:jeners:v:15:y:2022:i:20:p:7792-:d:949056
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    References listed on IDEAS

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    1. Yuri Vankov & Elvira Bazukova & Dmitry Emelyanov & Alexander Fedyukhin & Olga Afanaseva & Irina Akhmetova & Umberto Berardi, 2022. "Experimental Assessment of the Thermal Conductivity of Basalt Fibres at High Temperatures," Energies, MDPI, vol. 15(8), pages 1-11, April.
    2. Yanhu, Mu & Guoyu, Li & Wei, Ma & Zhengmin, Song & Zhiwei, Zhou & Wang, Fei, 2020. "Rapid permafrost thaw induced by heat loss from a buried warm-oil pipeline and a new mitigation measure combining seasonal air-cooled embankment and pipe insulation," Energy, Elsevier, vol. 203(C).
    3. Berardi, Umberto & Nosrati, Roya Hamideh, 2018. "Long-term thermal conductivity of aerogel-enhanced insulating materials under different laboratory aging conditions," Energy, Elsevier, vol. 147(C), pages 1188-1202.
    4. Berardi, Umberto, 2019. "The impact of aging and environmental conditions on the effective thermal conductivity of several foam materials," Energy, Elsevier, vol. 182(C), pages 777-794.
    5. Yang, Jiangming & Wu, Huijun & Xu, Xinhua & Huang, Gongsheng & Xu, Tao & Guo, Sitong & Liang, Yuying, 2019. "Numerical and experimental study on the thermal performance of aerogel insulating panels for building energy efficiency," Renewable Energy, Elsevier, vol. 138(C), pages 445-457.
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