IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v15y2022i13p4656-d847581.html
   My bibliography  Save this article

Development Procedure for Performance Estimation and Main Dimensions Calculation of a Highly-Boosted Ethanol Engine with Water Injection

Author

Listed:
  • Thiago Rodrigo Vieira da Silva

    (Graduate Program in Mechanical Engineering, Universidade Federal de Minas Gerais (UFMG), Belo Horizonte 31270-901, Brazil)

  • Nilton Antonio Diniz Netto

    (AVL List GmbH, Hans List Platz 1, 8020 Graz, Austria)

  • Jeanine Costa Santos

    (Graduate Program in Mechanical Engineering, Universidade Federal de Minas Gerais (UFMG), Belo Horizonte 31270-901, Brazil)

  • Augusto Cesar Teixeira Malaquias

    (Graduate Program in Mechanical Engineering, Universidade Federal de Minas Gerais (UFMG), Belo Horizonte 31270-901, Brazil)

  • José Guilherme Coelho Baêta

    (Graduate Program in Mechanical Engineering, Universidade Federal de Minas Gerais (UFMG), Belo Horizonte 31270-901, Brazil)

Abstract

The management of the global energy resources has stimulated the emergence of various agreements in favor of the environment. Among the most famous are the Conference of Parties (COP) and Route 2030, which aim to limit global warming to 1.5 °C by reducing the energy consumption and global emission levels. In order to comply with the international standards for energy consumption and pollutant emissions, the Brazilian government has been promoting the expansion of biofuels in the national energy matrix. Considering this scenario, the development of a novel internal combustion engine for the exclusive use of ethanol as a fuel, equipped with state-of-the-art technologies and employing modern design concepts, consists of an innovative and promising pathway for future Brazilian mobility, from both environmental and technological outlooks. In this sense, this work presents a method to determine the main engine dimensions as part of the initial process for a new ethanol prototype engine development. The Brazilian biofuel was selected due to its physicochemical properties, which allow the engine to achieve higher loads, and also due to its large availability as a renewable energy source in the country. Furthermore, a port water injection system was fitted to the engine in order to assist the combustion process by mitigating the knock tendency. The predicted overall engine performance was obtained by carrying out a GT-Power TM 1D-CFD simulation, whose results pointed to a maximum torque of 279 Nm from 2000 to 4000 rpm and an indicated peak power of 135 kW at 5500 rpm. With a maximum water-to-fuel ratio of 19.2%, the engine was able to perform its entire full load curve at the MBT condition, a fact that makes the WI approach along with the ethanol fuel a very attractive solution. As a result of the specific design and optimization of each geometric parameter for this unique ethanol engine, a maximum indicated fuel conversion efficiency of 45.3% was achieved. Moreover, the engine was capable of achieving over 40% of the indicated fuel conversion efficiency in almost its entire full load curve.

Suggested Citation

  • Thiago Rodrigo Vieira da Silva & Nilton Antonio Diniz Netto & Jeanine Costa Santos & Augusto Cesar Teixeira Malaquias & José Guilherme Coelho Baêta, 2022. "Development Procedure for Performance Estimation and Main Dimensions Calculation of a Highly-Boosted Ethanol Engine with Water Injection," Energies, MDPI, vol. 15(13), pages 1-24, June.
    • Handle: RePEc:gam:jeners:v:15:y:2022:i:13:p:4656-:d:847581
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/15/13/4656/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/15/13/4656/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Zhenbin Chen & Jiaojun Deng & Haisheng Zhen & Chenyu Wang & Li Wang, 2022. "Experimental Investigation of Hydrous Ethanol Gasoline on Engine Noise, Cyclic Variations and Combustion Characteristics," Energies, MDPI, vol. 15(5), pages 1-17, February.
    2. Federico Millo & Fabrizio Gullino & Luciano Rolando, 2020. "Methodological Approach for 1D Simulation of Port Water Injection for Knock Mitigation in a Turbocharged DISI Engine," Energies, MDPI, vol. 13(17), pages 1-21, August.
    3. Jeonghyun Park & Kyung-Hwan Lee & Suhan Park, 2020. "Comprehensive Spray Characteristics of Water in Port Fuel Injection Injector," Energies, MDPI, vol. 13(2), pages 1-13, January.
    4. Bozza, Fabio & De Bellis, Vincenzo & Teodosio, Luigi, 2016. "Potentials of cooled EGR and water injection for knock resistance and fuel consumption improvements of gasoline engines," Applied Energy, Elsevier, vol. 169(C), pages 112-125.
    5. Rocha, Déborah Domingos da & de Castro Radicchi, Fábio & Lopes, Gustavo Santos & Brunocilla, Marcello Francisco & Gomes, Paulo César de Ferreira & Santos, Nathalia Duarte Souza Alvarenga & Malaquias, , 2021. "Study of the water injection control parameters on combustion performance of a spark-ignition engine," Energy, Elsevier, vol. 217(C).
    6. Jacopo Zembi & Michele Battistoni & Francesco Ranuzzi & Nicolò Cavina & Matteo De Cesare, 2019. "CFD Analysis of Port Water Injection in a GDI Engine under Incipient Knock Conditions," Energies, MDPI, vol. 12(18), pages 1-22, September.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Galindo, José & Navarro, Roberto & De la Morena, Joaquín & Pitarch, Rafael & Guilain, Stéphane, 2022. "On combustion instability induced by water condensation in a low-pressure exhaust gas recirculation system for spark-ignition engines," Energy, Elsevier, vol. 261(PA).
    2. Serrano, José Ramón & Piqueras, Pedro & De la Morena, Joaquín & Gómez-Vilanova, Alejandro & Guilain, Stéphane, 2021. "Methodological analysis of variable geometry turbine technology impact on the performance of highly downsized spark-ignition engines," Energy, Elsevier, vol. 215(PB).
    3. Karthic, S.V. & Senthil Kumar, M., 2021. "Experimental investigations on hydrogen biofueled reactivity controlled compression ignition engine using open ECU," Energy, Elsevier, vol. 229(C).
    4. Jacopo Zembi & Michele Battistoni & Francesco Ranuzzi & Nicolò Cavina & Matteo De Cesare, 2019. "CFD Analysis of Port Water Injection in a GDI Engine under Incipient Knock Conditions," Energies, MDPI, vol. 12(18), pages 1-22, September.
    5. Anufriev, I.S. & Kopyev, E.P. & Alekseenko, S.V. & Sharypov, O.V. & Vigriyanov, M.S., 2022. "New ecology safe waste-to-energy technology of liquid fuel combustion with superheated steam," Energy, Elsevier, vol. 250(C).
    6. Duan, Xiongbo & Liu, Jingping & Yao, Jun & Chen, Zheng & Wu, Cheng & Chen, Ceyuan & Dong, Hao, 2018. "Performance, combustion and knock assessment of a high compression ratio and lean-burn heavy-duty spark-ignition engine fuelled with n-butane and liquefied methane gas blend," Energy, Elsevier, vol. 158(C), pages 256-268.
    7. Tomasz Janusz Teleszewski & Andrzej Gajewski, 2020. "The Latest Method for Surface Tension Determination: Experimental Validation," Energies, MDPI, vol. 13(14), pages 1-10, July.
    8. Miganakallu, Niranjan & Yang, Zhuyong & Rogóż, Rafał & Kapusta, Łukasz Jan & Christensen, Cord & Barros, Sam & Naber, Jeffrey, 2020. "Effect of water - methanol blends on engine performance at borderline knock conditions in gasoline direct injection engines," Applied Energy, Elsevier, vol. 264(C).
    9. Wang, Yongjian & Long, Wuqiang & Lu, Mingfei & Dong, Pengbo & Tian, Hua & Wang, Yang & Xie, Chunyang & Tang, Yuanyou & Zhang, Weiqi, 2024. "A quasi-dimensional model of multiple-cycle fuel film evaporation in a port fuel injection spark-ignition methanol marine engine," Energy, Elsevier, vol. 308(C).
    10. Landry Frank Ineza Havugimana & Bolan Liu & Fanshuo Liu & Junwei Zhang & Ben Li & Peng Wan, 2023. "Review of Artificial Intelligent Algorithms for Engine Performance, Control, and Diagnosis," Energies, MDPI, vol. 16(3), pages 1-25, January.
    11. Dániel Szőllősi & Péter Kiss, 2024. "Effects of Water Injection in Diesel Engine Emission Treatment System—A Review in the Light of EURO 7," Energies, MDPI, vol. 17(20), pages 1-29, October.
    12. Rocha, Déborah Domingos da & de Castro Radicchi, Fábio & Lopes, Gustavo Santos & Brunocilla, Marcello Francisco & Gomes, Paulo César de Ferreira & Santos, Nathalia Duarte Souza Alvarenga & Malaquias, , 2021. "Study of the water injection control parameters on combustion performance of a spark-ignition engine," Energy, Elsevier, vol. 217(C).
    13. Xu, Han & Gao, Jian & Yao, Anren & Yao, Chunde, 2018. "The effect of the energy convergence and energy dissipation on the formation of severe knock," Applied Energy, Elsevier, vol. 228(C), pages 1243-1254.
    14. Zhao, Rongchao & Li, Weihua & Zhuge, Weilin & Zhang, Yangjun & Yin, Yong, 2017. "Numerical study on steam injection in a turbocompound diesel engine for waste heat recovery," Applied Energy, Elsevier, vol. 185(P1), pages 506-518.
    15. Nguyen Xuan Khoa & Ocktaeck Lim, 2022. "A Review of the External and Internal Residual Exhaust Gas in the Internal Combustion Engine," Energies, MDPI, vol. 15(3), pages 1-21, February.
    16. Discepoli, G. & Cruccolini, V. & Ricci, F. & Di Giuseppe, A. & Papi, S. & Grimaldi, C.N., 2020. "Experimental characterisation of the thermal energy released by a Radio-Frequency Corona Igniter in nitrogen and air," Applied Energy, Elsevier, vol. 263(C).
    17. Stanislaw Szwaja & Michal Gruca & Michal Pyrc & Romualdas Juknelevičius, 2023. "Glycerol as an Anti-Knock Additive and Secondary Fuel as a Substitute for Gasoline-Based Fuels for the IC Engine," Energies, MDPI, vol. 16(13), pages 1-15, June.
    18. Serrano, José Ramón & Martín, Jaime & Piqueras, Pedro & Tabet, Roberto & Gómez, Javier, 2023. "Effect of natural and forced charge air humidity on the performance and emissions of a compression-ignition engine operating at high warm altitude," Energy, Elsevier, vol. 266(C).
    19. Xu, Han & Yao, Anren & Yao, Chunde & Gao, Jian, 2017. "Investigation of energy transformation and damage effect under severe knock of engines," Applied Energy, Elsevier, vol. 203(C), pages 506-521.
    20. Zhang, Qinghui & Hao, Zhiyong & Zheng, Xu & Yang, Wenying, 2017. "Characteristics and effect factors of pressure oscillation in multi-injection DI diesel engine at high-load conditions," Applied Energy, Elsevier, vol. 195(C), pages 52-66.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:15:y:2022:i:13:p:4656-:d:847581. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.