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Thermal Imaging Study to Determine the Operational Condition of a Conveyor Belt Drive System Structure

Author

Listed:
  • Dawid Szurgacz

    (Center of Hydraulics DOH Ltd., 41-906 Bytom, Poland
    Polska Grupa Górnicza S.A., ul. Powstańców 30, 40-039 Katowice, Poland)

  • Sergey Zhironkin

    (Department of Trade and Marketing, Siberian Federal University, 79 Svobodny Av., 660041 Krasnoyarsk, Russia
    Department of Open Pit Mining, T.F. Gorbachev Kuzbass State Technical University, 28 Vesennya St., 650000 Kemerovo, Russia
    School of Core Engineering Education, National Research Tomsk Polytechnic University, 30 Lenina St., 634050 Tomsk, Russia)

  • Stefan Vöth

    (Technische Hochschule Georg Agricola (THGA), Westhoffstraβe 15, 44791 Bochum, Germany)

  • Jiří Pokorný

    (Faculty of Safety Engineering, VSB–Technical University of Ostrava, Lumírova 13/630, 700 30 Ostrava-Výškovice, Czech Republic)

  • A.J.S. (Sam) Spearing

    (School of Mines, China University of Mining and Technology, 1 Daxue Road, Tongshan District, Xuzhou 221116, China)

  • Michal Cehlár

    (Institute of Earth Sources, Faculty of Mining, Ecology, Process Technologies and Geotechnology, Technical University of Košice, Letná 9, 042 00 Košice, Slovakia)

  • Marta Stempniak

    (Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, Na Grobli 15, 50-421 Wroclaw, Poland)

  • Leszek Sobik

    (KWK ROW Ruch Chwałowice, ul., 44-206 Rybnik, Poland)

Abstract

The paper discusses the results of a study carried out to determine the thermal condition of a conveyor power unit using a thermal imaging camera. The tests covered conveyors in the main haulage system carrying coal from a longwall. The measurements were taken with a thermal imaging diagnostic method which measures infrared radiation emitted by an object. This technology provides a means of assessing the imminence and severity of a possible failure or damage. The method is a non-contact measuring technique and offers great advantages in an underground mine. The thermograms were analysed by comparing the temperature distribution. An analysis of the operating time of the conveyors was also carried out and the causes of the thermal condition were determined. The main purpose of the research was to detect changes in thermal state during the operation of a belt conveyor that could indicate failure and permit early maintenance and eliminate the chance of a fire. The article also discusses the construction and principle of operation of a thermal imaging camera. The findings obtained from the research analysis on determining the thermal condition of the conveyor drive unit are a valuable source of information for the mine’s maintenance service.

Suggested Citation

  • Dawid Szurgacz & Sergey Zhironkin & Stefan Vöth & Jiří Pokorný & A.J.S. (Sam) Spearing & Michal Cehlár & Marta Stempniak & Leszek Sobik, 2021. "Thermal Imaging Study to Determine the Operational Condition of a Conveyor Belt Drive System Structure," Energies, MDPI, vol. 14(11), pages 1-18, June.
    • Handle: RePEc:gam:jeners:v:14:y:2021:i:11:p:3258-:d:567773
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    References listed on IDEAS

    as
    1. Dawid Szurgacz & Magdalena Tutak & Jarosław Brodny & Leszek Sobik & Olga Zhironkina, 2020. "The Method of Combating Coal Spontaneous Combustion Hazard in Goafs—A Case Study," Energies, MDPI, vol. 13(17), pages 1-22, September.
    2. Jarosław Brodny & Magdalena Tutak, 2020. "Analyzing Similarities between the European Union Countries in Terms of the Structure and Volume of Energy Production from Renewable Energy Sources," Energies, MDPI, vol. 13(4), pages 1-37, February.
    3. Witold Kawalec & Natalia Suchorab & Martyna Konieczna-Fuławka & Robert Król, 2020. "Specific Energy Consumption of a Belt Conveyor System in a Continuous Surface Mine," Energies, MDPI, vol. 13(19), pages 1-10, October.
    4. Mirosław Bajda & Monika Hardygóra, 2021. "Analysis of Reasons for Reduced Strength of Multiply Conveyor Belt Splices," Energies, MDPI, vol. 14(5), pages 1-21, March.
    5. Małgorzata Fedorczak-Cisak & Elżbieta Radziszewska-Zielina & Bożena Orlik-Kożdoń & Tomasz Steidl & Tadeusz Tatara, 2020. "Analysis of the Thermal Retrofitting Potential of the External Walls of Podhale’s Historical Timber Buildings in the Aspect of the Non-Deterioration of Their Technical Condition," Energies, MDPI, vol. 13(18), pages 1-35, September.
    6. Magdalena Tutak & Jarosław Brodny, 2019. "Forecasting Methane Emissions from Hard Coal Mines Including the Methane Drainage Process," Energies, MDPI, vol. 12(20), pages 1-28, October.
    7. Przemyslaw J. Borkowski, 2020. "Comminution of Copper Ores with the Use of a High-Pressure Water Jet," Energies, MDPI, vol. 13(23), pages 1-11, November.
    8. Mateusz Góralczyk & Pavlo Krot & Radosław Zimroz & Szymon Ogonowski, 2020. "Increasing Energy Efficiency and Productivity of the Comminution Process in Tumbling Mills by Indirect Measurements of Internal Dynamics—An Overview," Energies, MDPI, vol. 13(24), pages 1-19, December.
    9. Jarosław Brodny & Magdalena Tutak, 2019. "Analysing the Utilisation Effectiveness of Mining Machines Using Independent Data Acquisition Systems: A Case Study," Energies, MDPI, vol. 12(13), pages 1-15, June.
    10. Magdalena Tutak & Jarosław Brodny, 2018. "Analysis of the Impact of Auxiliary Ventilation Equipment on the Distribution and Concentration of Methane in the Tailgate," Energies, MDPI, vol. 11(11), pages 1-28, November.
    11. Bartłomiej Ziętek & Aleksandra Banasiewicz & Radosław Zimroz & Jarosław Szrek & Sebastian Gola, 2020. "A Portable Environmental Data-Monitoring System for Air Hazard Evaluation in Deep Underground Mines," Energies, MDPI, vol. 13(23), pages 1-18, November.
    12. Piotr Bortnowski & Lech Gładysiewicz & Robert Król & Maksymilian Ozdoba, 2021. "Energy Efficiency Analysis of Copper Ore Ball Mill Drive Systems," Energies, MDPI, vol. 14(6), pages 1-14, March.
    13. Magdalena Tutak & Jarosław Brodny & Dawid Szurgacz & Leszek Sobik & Sergey Zhironkin, 2020. "The Impact of the Ventilation System on the Methane Release Hazard and Spontaneous Combustion of Coal in the Area of Exploitation—A Case Study," Energies, MDPI, vol. 13(18), pages 1-31, September.
    14. Lucchi, Elena, 2018. "Applications of the infrared thermography in the energy audit of buildings: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 82(P3), pages 3077-3090.
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    Cited by:

    1. Karolina Kudelina & Bilal Asad & Toomas Vaimann & Anton Rassõlkin & Ants Kallaste & Huynh Van Khang, 2021. "Methods of Condition Monitoring and Fault Detection for Electrical Machines," Energies, MDPI, vol. 14(22), pages 1-20, November.
    2. Dawid Szurgacz & Sergey Zhironkin & Jiří Pokorný & A. J. S. (Sam) Spearing & Stefan Vöth & Michal Cehlár & Izabela Kowalewska, 2021. "Development of an Active Training Method for Belt Conveyor," IJERPH, MDPI, vol. 19(1), pages 1-12, December.
    3. Sergey Zhironkin & Dawid Szurgacz, 2022. "Mining Technologies Innovative Development: Industrial, Environmental and Economic Perspectives," Energies, MDPI, vol. 15(5), pages 1-5, February.
    4. Piotr Bortnowski & Horst Gondek & Robert Król & Daniela Marasova & Maksymilian Ozdoba, 2023. "Detection of Blockages of the Belt Conveyor Transfer Point Using an RGB Camera and CNN Autoencoder," Energies, MDPI, vol. 16(4), pages 1-18, February.
    5. Karol Semrád & Katarína Draganová, 2023. "Implementation of Magnetic Markers for the Diagnostics of Conveyor Belt Transportation Systems," Sustainability, MDPI, vol. 15(11), pages 1-17, May.
    6. Dawid Szurgacz & Beata Borska & Ryszard Diederichs & Sergey Zhironkin, 2022. "Development of a Hydraulic System for the Automatic Expansion of Powered Roof Support," Energies, MDPI, vol. 15(3), pages 1-15, January.
    7. Dawid Szurgacz & Beata Borska & Sergey Zhironkin & Ryszard Diederichs & Anthony J. S. Spearing, 2022. "Optimization of the Load Capacity System of Powered Roof Support: A Review," Energies, MDPI, vol. 15(16), pages 1-15, August.
    8. Hamid Shiri & Jacek Wodecki & Bartłomiej Ziętek & Radosław Zimroz, 2021. "Inspection Robotic UGV Platform and the Procedure for an Acoustic Signal-Based Fault Detection in Belt Conveyor Idler," Energies, MDPI, vol. 14(22), pages 1-17, November.
    9. Dawid Szurgacz & Beata Borska & Ryszard Diederichs & Anthony J. S. Spearing & Sergey Zhironkin, 2023. "Minimizing Internal Leaks of a Powered Roof Support’s Hydraulic Prop Based on Double Block with Charging," Energies, MDPI, vol. 16(3), pages 1-14, January.
    10. Mohammad Siami & Tomasz Barszcz & Jacek Wodecki & Radoslaw Zimroz, 2022. "Design of an Infrared Image Processing Pipeline for Robotic Inspection of Conveyor Systems in Opencast Mining Sites," Energies, MDPI, vol. 15(18), pages 1-21, September.

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