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Design and Experiment of Profiling Furrow-Ridge Terrain by Cane Leaf-Chopping and Returning Machine

Author

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  • Biao Zhang

    (Guangxi Key Laboratory of Manufacturing Systems and Advanced Manufacturing Technology, College of Mechanical Engineering, Guangxi University, Nanning 530004, China
    Guangxi Key Laboratory of Environmental Pollution Control and Ecological Restoration Technology, Nanning 530007, China)

  • Cheng Gao

    (Guangxi Key Laboratory of Manufacturing Systems and Advanced Manufacturing Technology, College of Mechanical Engineering, Guangxi University, Nanning 530004, China)

  • Weimin Shen

    (Guangxi Key Laboratory of Manufacturing Systems and Advanced Manufacturing Technology, College of Mechanical Engineering, Guangxi University, Nanning 530004, China)

  • Baoshan Chen

    (Academy of Sugarcane and Sugar Industry, Guangxi University, Nanning 530004, China)

Abstract

Conventional straw-returning machines were incompatible with ridge cultivation terrain and unevenly distributed materials, resulting in substandard operations such as insufficient leaf fragmentation, damage to ratoon stumps, and high cutting energy consumption. In this regard, this paper proposes a novel profiling configuration of chopping and returning machine to adapt to the coverage characteristics of cane leaves in furrow-ridge terrain. The leaves piled at furrow sole are intensively collected and fed into the whirling space by the flexible hook teeth assembly, and are cooperatively broken by the unequal-length swing blades densely arranged along the double helix. Based on the measured topographic trends and dynamic analysis of the leaf-shredding process, experimental factors affecting profiling cutting and picking capabilities of the main components were determined. Further, using chopping qualification rate ( CQR ) and fragmentation degree ( CFD ) as indicators, field trails were conducted through a response surface method to test the comprehensive crushing performance of the machine. After multi-objective optimization, the optimal structural and operating parameters were determined as: blade length gradient of 1.57 cm, teeth spacing of 6.84 cm and feed speed of 3.2 km/h. With such adaptive configurations, CQR and CFD reached 81.14% and 0.101, respectively, which were significantly improved by 60.50% and 47.99% compared to those of conventional machines. Crushed leaves appeared to be more thoroughly mixed with the soil and more evenly spread in the field. Meanwhile, the traction resistance tended to be stable, with an effective RSM 45.85% lower than the value of higher-level blade gradient, indicating a better overall fit with the irregular terrain. This study can provide a reference for the development of leaf-chopping and returning machines suitable for ridge-type crops.

Suggested Citation

  • Biao Zhang & Cheng Gao & Weimin Shen & Baoshan Chen, 2024. "Design and Experiment of Profiling Furrow-Ridge Terrain by Cane Leaf-Chopping and Returning Machine," Agriculture, MDPI, vol. 14(3), pages 1-16, March.
    • Handle: RePEc:gam:jagris:v:14:y:2024:i:3:p:413-:d:1350578
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    References listed on IDEAS

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    1. Kaab, Ali & Sharifi, Mohammad & Mobli, Hossein & Nabavi-Pelesaraei, Ashkan & Chau, Kwok-wing, 2019. "Use of optimization techniques for energy use efficiency and environmental life cycle assessment modification in sugarcane production," Energy, Elsevier, vol. 181(C), pages 1298-1320.
    2. Xiaoxing Weng & Dapeng Tan & Gang Wang & Changqing Chen & Lianyou Zheng & Mingan Yuan & Duojiao Li & Bin Chen & Li Jiang & Xinrong Hu, 2023. "CFD Simulation and Optimization of the Leaf Collecting Mechanism for the Riding-Type Tea Plucking Machine," Agriculture, MDPI, vol. 13(5), pages 1-21, April.
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