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Nanomaterials and films for polymer electrolyte membrane fuel cells and solid oxide cells by flame spray pyrolysis

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  • Venkatesan, Suriya
  • Mitzel, Jens
  • Wegner, Karsten
  • Costa, Remi
  • Gazdzicki, Pawel
  • Friedrich, Kaspar Andreas

Abstract

Significant progress has been achieved in the development of nanomaterials for polymer electrolyte membrane fuel cells (PEMFC) and solid oxide cells (SOC). However, the limited scalability and multi-step processing of the conventional synthesis routes for the electrocatalysts, their supports and thin functional films in general (e.g., co-precipitation and solid-state synthesis) remain a great challenge for inexpensive production of these energy materials and cells. These drawbacks could be overcome by flame spray pyrolysis (FSP), a simple, rapid, scalable and single step fabrication technique. Here, a comprehensive review on flame-based synthesis and deposition techniques with a major focus on FSP for PEMFCs and SOCs is presented. Flame-made materials of practical importance including Pt, Pt alloys, metal-nitrogen-carbon catalysts, perovskites and catalyst support structures, and their performance are discussed along with challenges and opportunities to bridge the gap between materials research and cell development.

Suggested Citation

  • Venkatesan, Suriya & Mitzel, Jens & Wegner, Karsten & Costa, Remi & Gazdzicki, Pawel & Friedrich, Kaspar Andreas, 2022. "Nanomaterials and films for polymer electrolyte membrane fuel cells and solid oxide cells by flame spray pyrolysis," Renewable and Sustainable Energy Reviews, Elsevier, vol. 158(C).
  • Handle: RePEc:eee:rensus:v:158:y:2022:i:c:s1364032122000107
    DOI: 10.1016/j.rser.2022.112080
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    References listed on IDEAS

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    1. Maria Solakidou & Yiannis Georgiou & Yiannis Deligiannakis, 2021. "Double-Nozzle Flame Spray Pyrolysis as a Potent Technology to Engineer Noble Metal-TiO 2 Nanophotocatalysts for Efficient H 2 Production," Energies, MDPI, vol. 14(4), pages 1-16, February.
    2. Kui Jiao & Jin Xuan & Qing Du & Zhiming Bao & Biao Xie & Bowen Wang & Yan Zhao & Linhao Fan & Huizhi Wang & Zhongjun Hou & Sen Huo & Nigel P. Brandon & Yan Yin & Michael D. Guiver, 2021. "Designing the next generation of proton-exchange membrane fuel cells," Nature, Nature, vol. 595(7867), pages 361-369, July.
    3. Zhang, Qian & Schulze, Mathias & Gazdzicki, Pawel & Friedrich, K. Andreas, 2021. "Comparison of different performance recovery procedures for polymer electrolyte membrane fuel cells," Applied Energy, Elsevier, vol. 302(C).
    4. Olabi, A.G. & Wilberforce, Tabbi & Abdelkareem, Mohammad Ali, 2021. "Fuel cell application in the automotive industry and future perspective," Energy, Elsevier, vol. 214(C).
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