IDEAS home Printed from https://ideas.repec.org/a/eee/rensus/v111y2019icp355-364.html
   My bibliography  Save this article

Energy saving potential of a simple control strategy for heat exchanger network operation under fouling conditions

Author

Listed:
  • Trafczynski, Marian
  • Markowski, Mariusz
  • Urbaniec, Krzysztof

Abstract

A real-life benchmark system comprising a Heat Exchanger Network operated as part of Crude Distillation Unit is considered. In such systems, the crude oil stream is typically split into parallel branches and the oil mass flows through the branches are kept in constant proportion, i.e., at constant split ratio, by the process control system. In this paper, linear control systems (proportional-integral-derivative controllers) are considered and the proposed control strategy is to adjust the parallel flows so that identical temperature values are maintained at the outlets from two parallel branches and consequently, the heat recovery in the network is maximized. The aim is to enhance the energy efficiency of the system and minimise greenhouse gas emissions. A mathematical model of the heat exchanger network was built and validated on the basis of real-life data recorded during operation of the crude distillation unit. Using MATLAB/Simulink, closed-loop control was simulated to enable comparative evaluation of the studied strategy of proportional-integral-derivative control and its potential to achieve energy savings in the operation of the distillation unit under fouling conditions. Compared to the strategy of constant split ratio, the proposed strategy of equal outlet temperatures from the network branches was found to increase the total heat recovery by about 1.5%. In the studied operation period, the heat-recovery increase fluctuated in the range 150–1100 kW and the average daily energy saving was estimated at 18 MWh.

Suggested Citation

  • Trafczynski, Marian & Markowski, Mariusz & Urbaniec, Krzysztof, 2019. "Energy saving potential of a simple control strategy for heat exchanger network operation under fouling conditions," Renewable and Sustainable Energy Reviews, Elsevier, vol. 111(C), pages 355-364.
  • Handle: RePEc:eee:rensus:v:111:y:2019:i:c:p:355-364
    DOI: 10.1016/j.rser.2019.05.046
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S1364032119303594
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.rser.2019.05.046?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Liew, Peng Yen & Theo, Wai Lip & Wan Alwi, Sharifah Rafidah & Lim, Jeng Shiun & Abdul Manan, Zainuddin & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev, 2017. "Total Site Heat Integration planning and design for industrial, urban and renewable systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 68(P2), pages 964-985.
    2. Kermadi, Mostefa & Berkouk, El Madjid, 2017. "Artificial intelligence-based maximum power point tracking controllers for Photovoltaic systems: Comparative study," Renewable and Sustainable Energy Reviews, Elsevier, vol. 69(C), pages 369-386.
    3. Oravec, Juraj & Bakošová, Monika & Trafczynski, Marian & Vasičkaninová, Anna & Mészáros, Alajos & Markowski, Mariusz, 2018. "Robust model predictive control and PID control of shell-and-tube heat exchangers," Energy, Elsevier, vol. 159(C), pages 1-10.
    4. Naylor, Sophie & Gillott, Mark & Lau, Tom, 2018. "A review of occupant-centric building control strategies to reduce building energy use," Renewable and Sustainable Energy Reviews, Elsevier, vol. 96(C), pages 1-10.
    5. Tian, Jiayang & Wang, Yufei & Feng, Xiao, 2016. "Simultaneous optimization of flow velocity and cleaning schedule for mitigating fouling in refinery heat exchanger networks," Energy, Elsevier, vol. 109(C), pages 1118-1129.
    6. Vaupel, Yannic & Huster, Wolfgang R. & Holtorf, Flemming & Mhamdi, Adel & Mitsos, Alexander, 2019. "Analysis and improvement of dynamic heat exchanger models for nominal and start-up operation," Energy, Elsevier, vol. 169(C), pages 1191-1201.
    7. Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Walmsley, Timothy G. & Jia, Xuexiu, 2018. "New directions in the implementation of Pinch Methodology (PM)," Renewable and Sustainable Energy Reviews, Elsevier, vol. 98(C), pages 439-468.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Li, Nianqi & Klemeš, Jiří Jaromír & Sunden, Bengt & Wu, Zan & Wang, Qiuwang & Zeng, Min, 2022. "Heat exchanger network synthesis considering detailed thermal-hydraulic performance: Methods and perspectives," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    2. Klemeš, Jiří Jaromír & Wang, Qiu-Wang & Varbanov, Petar Sabev & Zeng, Min & Chin, Hon Huin & Lal, Nathan Sanjay & Li, Nian-Qi & Wang, Bohong & Wang, Xue-Chao & Walmsley, Timothy Gordon, 2020. "Heat transfer enhancement, intensification and optimisation in heat exchanger network retrofit and operation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 120(C).
    3. Dong, Zhe & Li, Bowen & Li, Junyi & Jiang, Di & Guo, Zhiwu & Huang, Xiaojin & Zhang, Zuoyi, 2021. "Passivity based control of heat exchanger networks with application to nuclear heating," Energy, Elsevier, vol. 223(C).
    4. Trafczynski, Marian & Markowski, Mariusz & Urbaniec, Krzysztof, 2023. "Energy saving and pollution reduction through optimal scheduling of cleaning actions in a heat exchanger network," Renewable and Sustainable Energy Reviews, Elsevier, vol. 173(C).
    5. Oravec, Juraj & Horváthová, Michaela & Bakošová, Monika, 2020. "Energy efficient convex-lifting-based robust control of a heat exchanger," Energy, Elsevier, vol. 201(C).
    6. Liu, Wei & Chau, K.T. & Tian, Xiaoyang & Wang, Hui & Hua, Zhichao, 2023. "Smart wireless power transfer — opportunities and challenges," Renewable and Sustainable Energy Reviews, Elsevier, vol. 180(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Li, Nianqi & Klemeš, Jiří Jaromír & Sunden, Bengt & Wu, Zan & Wang, Qiuwang & Zeng, Min, 2022. "Heat exchanger network synthesis considering detailed thermal-hydraulic performance: Methods and perspectives," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    2. Jiří Jaromír Klemeš & Petar Sabev Varbanov & Paweł Ocłoń & Hon Huin Chin, 2019. "Towards Efficient and Clean Process Integration: Utilisation of Renewable Resources and Energy-Saving Technologies," Energies, MDPI, vol. 12(21), pages 1-32, October.
    3. Lee, Peoy Ying & Liew, Peng Yen & Walmsley, Timothy Gordon & Wan Alwi, Sharifah Rafidah & Klemeš, Jiří Jaromír, 2020. "Total Site Heat and Power Integration for Locally Integrated Energy Sectors," Energy, Elsevier, vol. 204(C).
    4. Yong, Wen Ni & Liew, Peng Yen & Woon, Kok Sin & Wan Alwi, Sharifah Rafidah & Klemeš, Jiří Jaromír, 2021. "A pinch-based multi-energy targeting framework for combined chilling heating power microgrid of urban-industrial symbiosis," Renewable and Sustainable Energy Reviews, Elsevier, vol. 150(C).
    5. Trafczynski, Marian & Markowski, Mariusz & Urbaniec, Krzysztof, 2023. "Energy saving and pollution reduction through optimal scheduling of cleaning actions in a heat exchanger network," Renewable and Sustainable Energy Reviews, Elsevier, vol. 173(C).
    6. Seferlis, Panos & Varbanov, Petar Sabev & Papadopoulos, Athanasios I. & Chin, Hon Huin & Klemeš, Jiří Jaromír, 2021. "Sustainable design, integration, and operation for energy high-performance process systems," Energy, Elsevier, vol. 224(C).
    7. Sinha, Rakesh Kumar & Chaturvedi, Nitin Dutt, 2019. "A review on carbon emission reduction in industries and planning emission limits," Renewable and Sustainable Energy Reviews, Elsevier, vol. 114(C), pages 1-1.
    8. Walmsley, Timothy Gordon & Philipp, Matthias & Picón-Núñez, Martín & Meschede, Henning & Taylor, Matthew Thomas & Schlosser, Florian & Atkins, Martin John, 2023. "Hybrid renewable energy utility systems for industrial sites: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 188(C).
    9. Walmsley, Timothy Gordon & Ong, Benjamin H.Y. & Klemeš, Jiří Jaromír & Tan, Raymond R. & Varbanov, Petar Sabev, 2019. "Circular Integration of processes, industries, and economies," Renewable and Sustainable Energy Reviews, Elsevier, vol. 107(C), pages 507-515.
    10. Elin Svensson & Matteo Morandin & Simon Harvey & Stavros Papadokonstantakis, 2020. "Studying the Role of System Aggregation in Energy Targeting: A Case Study of a Swedish Oil Refinery," Energies, MDPI, vol. 13(4), pages 1-28, February.
    11. Yao, Ganzhou & Luo, Zirong & Lu, Zhongyue & Wang, Mangkuan & Shang, Jianzhong & Guerrerob, Josep M., 2023. "Unlocking the potential of wave energy conversion: A comprehensive evaluation of advanced maximum power point tracking techniques and hybrid strategies for sustainable energy harvesting," Renewable and Sustainable Energy Reviews, Elsevier, vol. 185(C).
    12. Obeidi, Nabil & Kermadi, Mostefa & Belmadani, Bachir & Allag, Abdelkrim & Achour, Lazhar & Mesbahi, Nadhir & Mekhilef, Saad, 2023. "A modified current sensorless approach for maximum power point tracking of partially shaded photovoltaic systems," Energy, Elsevier, vol. 263(PA).
    13. Rezk, Hegazy & AL-Oran, Mazen & Gomaa, Mohamed R. & Tolba, Mohamed A. & Fathy, Ahmed & Abdelkareem, Mohammad Ali & Olabi, A.G. & El-Sayed, Abou Hashema M., 2019. "A novel statistical performance evaluation of most modern optimization-based global MPPT techniques for partially shaded PV system," Renewable and Sustainable Energy Reviews, Elsevier, vol. 115(C).
    14. Song, Runrun & Chang, Chenglin & Tang, Qikui & Wang, Yufei & Feng, Xiao & El-Halwagi, Mahmoud M., 2017. "The implementation of inter-plant heat integration among multiple plants. Part II: The mathematical model," Energy, Elsevier, vol. 135(C), pages 382-393.
    15. Tan, R.R. & Aviso, K.B. & Ng, D.K.S., 2019. "Optimization models for financing innovations in green energy technologies," Renewable and Sustainable Energy Reviews, Elsevier, vol. 113(C), pages 1-1.
    16. Kong, Karen Gah Hie & How, Bing Shen & Lim, Juin Yau & Leong, Wei Dong & Teng, Sin Yong & Ng, Wendy Pei Qin & Moser, Irene & Sunarso, Jaka, 2022. "Shaving electric bills with renewables? A multi-period pinch-based methodology for energy planning," Energy, Elsevier, vol. 239(PD).
    17. Nayak-Luke, Richard & Bañares-Alcántara, René & Collier, Sam, 2021. "Quantifying network flexibility requirements in terms of energy storage," Renewable Energy, Elsevier, vol. 167(C), pages 869-882.
    18. Çetin, Gürcan & Özkaraca, Osman & Keçebaş, Ali, 2021. "Development of PID based control strategy in maximum exergy efficiency of a geothermal power plant," Renewable and Sustainable Energy Reviews, Elsevier, vol. 137(C).
    19. Nweye, Kingsley & Nagy, Zoltan, 2022. "MARTINI: Smart meter driven estimation of HVAC schedules and energy savings based on Wi-Fi sensing and clustering," Applied Energy, Elsevier, vol. 316(C).
    20. Xu, Jiacheng & Liang, Yingzong & Luo, Xianglong & Chen, Jianyong & Yang, Zhi & Chen, Ying, 2023. "Towards cost-effective osmotic power harnessing: Mass exchanger network synthesis for multi-stream pressure-retarded osmosis systems," Applied Energy, Elsevier, vol. 330(PA).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:rensus:v:111:y:2019:i:c:p:355-364. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/600126/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.