IDEAS home Printed from https://ideas.repec.org/a/eee/reensy/v199y2020ics095183201930105x.html
   My bibliography  Save this article

Failure mode and effect analysis improvement: A systematic literature review and future research agenda

Author

Listed:
  • Huang, Jia
  • You, Jian-Xin
  • Liu, Hu-Chen
  • Song, Ming-Shun

Abstract

Failure mode and effects analysis (FMEA) is a reliability management technique commonly utilized in various industries to guarantee the security and reliability of systems, services and projects. Nonetheless, the classical risk priority number (RPN) method has been criticized for many inherent deficiencies in the literature. Over the last decades, plenty of models and approaches have been employed to enhance the inherent characteristics of FMEA, but few contributions are devoted to review and summarize the related researches on FMEA improvement. Therefore, this paper aims to conduct a systematic review of the journal articles on the topic during the years between 1998 and 2018. A metadata statistical analysis is undertaken to present an overview of publication distribution across time and journals. Besides, a bibliometric analysis is performed to identify the most influential authors, institutions and areas, reveal the research hotspots and give an insight into the theme evolution in this field. The results indicated that the annual publications on FMEA improvement are rising quickly in the past two decades, especially after 2013; Liu HC, Chang KH, Kumar D, Sharma RK and You JX are the most prolific researchers; and Asian especially China is the major contributor in this field. Moreover, “healthcare failure mode†, “risk ranking†, “extended FMEA†, “gray theory†, “risk evaluation†, and “fuzzy inference†are the research focuses in improving the traditional FMEA.

Suggested Citation

  • Huang, Jia & You, Jian-Xin & Liu, Hu-Chen & Song, Ming-Shun, 2020. "Failure mode and effect analysis improvement: A systematic literature review and future research agenda," Reliability Engineering and System Safety, Elsevier, vol. 199(C).
  • Handle: RePEc:eee:reensy:v:199:y:2020:i:c:s095183201930105x
    DOI: 10.1016/j.ress.2020.106885
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S095183201930105X
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.ress.2020.106885?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Queral, C. & Gómez-Magán, J. & París, C. & Rivas-Lewicky, J. & Sánchez-Perea, M. & Gil, J. & Mula, J. & Meléndez, E. & Hortal, J. & Izquierdo, J.M. & Fernández, I., 2018. "Dynamic event trees without success criteria for full spectrum LOCA sequences applying the integrated safety assessment (ISA) methodology," Reliability Engineering and System Safety, Elsevier, vol. 171(C), pages 152-168.
    2. Dilbagh Panchal & Umesh Jamwal & Priyank Srivastava & Kushal Kamboj & Rohit Sharma, 2018. "Fuzzy methodology application for failure analysis of transmission system," International Journal of Mathematics in Operational Research, Inderscience Enterprises Ltd, vol. 12(2), pages 220-237.
    3. Karanki, D.R. & Dang, V.N. & MacMillan, M.T. & Podofillini, L., 2018. "A comparison of dynamic event tree methods – Case study on a chemical batch reactor," Reliability Engineering and System Safety, Elsevier, vol. 169(C), pages 542-553.
    4. Woo, Seong-woo & Pecht, Michael & O'Neal, Dennis L., 2020. "Reliability design and case study of the domestic compressor subjected to repetitive internal stresses," Reliability Engineering and System Safety, Elsevier, vol. 193(C).
    5. Chaomei Chen, 2006. "CiteSpace II: Detecting and visualizing emerging trends and transient patterns in scientific literature," Journal of the American Society for Information Science and Technology, Association for Information Science & Technology, vol. 57(3), pages 359-377, February.
    6. Bhattacharyya, S.K. & Cheliyan, A.S., 2019. "Optimization of a subsea production system for cost and reliability using its fault tree model," Reliability Engineering and System Safety, Elsevier, vol. 185(C), pages 213-219.
    7. Mohammadnazar, Hojat & Pulkkinen, Mirja & Ghanbari, Hadi, 2019. "A root cause analysis method for preventing erratic behavior in software development: PEBA," Reliability Engineering and System Safety, Elsevier, vol. 191(C).
    8. Rahman, S. & Karanki, D.R. & Epiney, A. & Wicaksono, D. & Zerkak, O. & Dang, V.N., 2018. "Deterministic sampling for propagating epistemic and aleatory uncertainty in dynamic event tree analysis," Reliability Engineering and System Safety, Elsevier, vol. 175(C), pages 62-78.
    9. Catelani, M. & Ciani, L. & Venzi, M., 2018. "Failure modes, mechanisms and effect analysis on temperature redundant sensor stage," Reliability Engineering and System Safety, Elsevier, vol. 180(C), pages 425-433.
    10. Huang, Jia & Li, Zhaojun(Steven) & Liu, Hu-Chen, 2017. "New approach for failure mode and effect analysis using linguistic distribution assessments and TODIM method," Reliability Engineering and System Safety, Elsevier, vol. 167(C), pages 302-309.
    11. Lo, Huai-Wei & Liou, James J.H. & Huang, Chun-Nen & Chuang, Yen-Ching, 2019. "A novel failure mode and effect analysis model for machine tool risk analysis," Reliability Engineering and System Safety, Elsevier, vol. 183(C), pages 173-183.
    12. Carmignani, Gionata, 2009. "An integrated structural framework to cost-based FMECA: The priority-cost FMECA," Reliability Engineering and System Safety, Elsevier, vol. 94(4), pages 861-871.
    13. Hu-Chen Liu & Jian-Xin You & Shouming Chen & Yi-Zeng Chen, 2016. "An integrated failure mode and effect analysis approach for accurate risk assessment under uncertainty," IISE Transactions, Taylor & Francis Journals, vol. 48(11), pages 1027-1042, November.
    14. Fahimnia, Behnam & Sarkis, Joseph & Davarzani, Hoda, 2015. "Green supply chain management: A review and bibliometric analysis," International Journal of Production Economics, Elsevier, vol. 162(C), pages 101-114.
    15. Seyed-Hosseini, S.M. & Safaei, N. & Asgharpour, M.J., 2006. "Reprioritization of failures in a system failure mode and effects analysis by decision making trial and evaluation laboratory technique," Reliability Engineering and System Safety, Elsevier, vol. 91(8), pages 872-881.
    16. Faiella, Giuliana & Parand, Anam & Franklin, Bryony Dean & Chana, Prem & Cesarelli, Mario & Stanton, Neville A. & Sevdalis, Nick, 2018. "Expanding healthcare failure mode and effect analysis: A composite proactive risk analysis approach," Reliability Engineering and System Safety, Elsevier, vol. 169(C), pages 117-126.
    17. Dilbagh Panchal & Dinesh Kumar, 2017. "Stochastic behaviour analysis of real industrial system," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 8(2), pages 1126-1142, November.
    18. Ruijters, Enno & Reijsbergen, Daniël & de Boer, Pieter-Tjerk & Stoelinga, Mariëlle, 2019. "Rare event simulation for dynamic fault trees," Reliability Engineering and System Safety, Elsevier, vol. 186(C), pages 220-231.
    19. McNelles, Phillip & Renganathan, Guna & Zeng, Zhao Chang & Chirila, Marius & Lu, Lixuan, 2019. "A comparison of fault trees and the Dynamic Flowgraph Methodology for the analysis of FPGA-based safety systems part 2: Theoretical investigations," Reliability Engineering and System Safety, Elsevier, vol. 183(C), pages 60-83.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Wang, Xinjian & Xia, Guoqing & Zhao, Jian & Wang, Jin & Yang, Zaili & Loughney, Sean & Fang, Siming & Zhang, Shukai & Xing, Yongheng & Liu, Zhengjiang, 2023. "A novel method for the risk assessment of human evacuation from cruise ships in maritime transportation," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    2. Ferenc Bognár & Petra Benedek, 2022. "A Novel AHP-PRISM Risk Assessment Method—An Empirical Case Study in a Nuclear Power Plant," Sustainability, MDPI, vol. 14(17), pages 1-15, September.
    3. Li, He & Diaz, H. & Guedes Soares, C., 2021. "A developed failure mode and effect analysis for floating offshore wind turbine support structures," Renewable Energy, Elsevier, vol. 164(C), pages 133-145.
    4. Shailesh Rastogi & Arpita Sharma & Geetanjali Pinto & Venkata Mrudula Bhimavarapu, 2022. "A literature review of risk, regulation, and profitability of banks using a scientometric study," Future Business Journal, Springer, vol. 8(1), pages 1-17, December.
    5. Yuan, Zixia & Xiong, Guojiang & Fu, Xiaofan & Mohamed, Ali Wagdy, 2023. "Improving fault tolerance in diagnosing power system failures with optimal hierarchical extreme learning machine," Reliability Engineering and System Safety, Elsevier, vol. 236(C).
    6. Liu, Peide & Li, Ying, 2021. "An improved failure mode and effect analysis method for multi-criteria group decision-making in green logistics risk assessment," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    7. Andrés A. Zúñiga & João F. P. Fernandes & Paulo J. C. Branco, 2023. "Fuzzy-Based Failure Modes, Effects, and Criticality Analysis Applied to Cyber-Power Grids," Energies, MDPI, vol. 16(8), pages 1-34, April.
    8. Zeng, Zhiguo & Barros, Anne & Coit, David, 2023. "Dependent failure behavior modeling for risk and reliability: A systematic and critical literature review," Reliability Engineering and System Safety, Elsevier, vol. 239(C).
    9. Li, He & Teixeira, Angelo P. & Guedes Soares, C., 2020. "A two-stage Failure Mode and Effect Analysis of offshore wind turbines," Renewable Energy, Elsevier, vol. 162(C), pages 1438-1461.
    10. Jian Wu & Jun Chen & Wei Liu & Yujia Liu & Changyong Liang & Mingshuo Cao, 2022. "A Calibrated Individual Semantic Based Failure Mode and Effect Analysis and Its Application in Industrial Internet Platform," Mathematics, MDPI, vol. 10(14), pages 1-22, July.
    11. Tang, Ming & Liao, Huchang, 2021. "Failure mode and effect analysis considering the fairness-oriented consensus of a large group with core-periphery structure," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    12. Li, Wanhong & Liu, Guangzhong, 2022. "Dynamic failure mode analysis approach based on an improved Taguchi process capability index," Reliability Engineering and System Safety, Elsevier, vol. 218(PB).
    13. Ranka Gojković & Goran Đurić & Danijela Tadić & Snežana Nestić & Aleksandar Aleksić, 2021. "Evaluation and Selection of the Quality Methods for Manufacturing Process Reliability Improvement—Intuitionistic Fuzzy Sets and Genetic Algorithm Approach," Mathematics, MDPI, vol. 9(13), pages 1-17, June.
    14. Dhalmahapatra, Krantiraditya & Garg, Ashish & Singh, Kritika & Xavier, Nirmal Francis & Maiti, J., 2022. "An integrated RFUCOM – RTOPSIS approach for failure modes and effects analysis: A case of manufacturing industry," Reliability Engineering and System Safety, Elsevier, vol. 221(C).
    15. Jing Xiao & Xiuli Wang & Hengjie Zhang, 2022. "Exploring the Ordinal Classifications of Failure Modes in the Reliability Management: An Optimization-Based Consensus Model with Bounded Confidences," Group Decision and Negotiation, Springer, vol. 31(1), pages 49-80, February.
    16. Jia Huang & Ling-Xiang Mao & Hu-Chen Liu & Min-shun Song, 2022. "Quality function deployment improvement: A bibliometric analysis and literature review," Quality & Quantity: International Journal of Methodology, Springer, vol. 56(3), pages 1347-1366, June.
    17. Ferenc Bognár & Csaba Hegedűs, 2022. "Analysis and Consequences on Some Aggregation Functions of PRISM (Partial Risk Map) Risk Assessment Method," Mathematics, MDPI, vol. 10(5), pages 1-19, February.
    18. Li, Ying & Liu, Peide & Li, Gang, 2023. "An asymmetric cost consensus based failure mode and effect analysis method with personalized risk attitude information," Reliability Engineering and System Safety, Elsevier, vol. 235(C).
    19. Jung, Sejin & Yoo, Junbeom & Lee, Young-Jun, 2020. "A practical application of NUREG/CR-6430 software safety hazard analysis to FPGA software," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    20. Kai Pan & Hui Liu & Xiaoqing Gou & Rui Huang & Dong Ye & Haining Wang & Adam Glowacz & Jie Kong, 2022. "Towards a Systematic Description of Fault Tree Analysis Studies Using Informetric Mapping," Sustainability, MDPI, vol. 14(18), pages 1-28, September.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Liu, Peide & Li, Ying, 2021. "An improved failure mode and effect analysis method for multi-criteria group decision-making in green logistics risk assessment," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    2. Moath Alrifaey & Tang Sai Hong & Eris Elianddy Supeni & Azizan As’arry & Chun Kit Ang, 2019. "Identification and Prioritization of Risk Factors in an Electrical Generator Based on the Hybrid FMEA Framework," Energies, MDPI, vol. 12(4), pages 1-22, February.
    3. Jianghong Zhu & Bin Shuai & Rui Wang & Kwai-Sang Chin, 2019. "Risk Assessment for Failure Mode and Effects Analysis Using the Bonferroni Mean and TODIM Method," Mathematics, MDPI, vol. 7(6), pages 1-17, June.
    4. Dhalmahapatra, Krantiraditya & Garg, Ashish & Singh, Kritika & Xavier, Nirmal Francis & Maiti, J., 2022. "An integrated RFUCOM – RTOPSIS approach for failure modes and effects analysis: A case of manufacturing industry," Reliability Engineering and System Safety, Elsevier, vol. 221(C).
    5. Jing Xiao & Xiuli Wang & Hengjie Zhang, 2022. "Exploring the Ordinal Classifications of Failure Modes in the Reliability Management: An Optimization-Based Consensus Model with Bounded Confidences," Group Decision and Negotiation, Springer, vol. 31(1), pages 49-80, February.
    6. Zheng, Xiaoyu & Tamaki, Hitoshi & Sugiyama, Tomoyuki & Maruyama, Yu, 2022. "Dynamic probabilistic risk assessment of nuclear power plants using multi-fidelity simulations," Reliability Engineering and System Safety, Elsevier, vol. 223(C).
    7. Jalil Heidary Dahooie & Amir Salar Vanaki & Hamid Reza Firoozfar & Edmundas Kazimieras Zavadskas & Audrius Čereška, 2020. "An Extension of the Failure Mode and Effect Analysis with Hesitant Fuzzy Sets to Assess the Occupational Hazards in the Construction Industry," IJERPH, MDPI, vol. 17(4), pages 1-22, February.
    8. Wang, Qun & Jia, Guozhu & Jia, Yuning & Song, Wenyan, 2021. "A new approach for risk assessment of failure modes considering risk interaction and propagation effects," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    9. Tang, Ming & Liao, Huchang, 2021. "Failure mode and effect analysis considering the fairness-oriented consensus of a large group with core-periphery structure," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    10. Faiella, Giuliana & Parand, Anam & Franklin, Bryony Dean & Chana, Prem & Cesarelli, Mario & Stanton, Neville A. & Sevdalis, Nick, 2018. "Expanding healthcare failure mode and effect analysis: A composite proactive risk analysis approach," Reliability Engineering and System Safety, Elsevier, vol. 169(C), pages 117-126.
    11. Wenwen Zhu & Zhiqiang Wang, 2018. "The Collaborative Networks and Thematic Trends of Research on Purchasing and Supply Management for Environmental Sustainability: A Bibliometric Review," Sustainability, MDPI, vol. 10(5), pages 1-28, May.
    12. Lo, Huai-Wei & Liou, James J.H. & Huang, Chun-Nen & Chuang, Yen-Ching, 2019. "A novel failure mode and effect analysis model for machine tool risk analysis," Reliability Engineering and System Safety, Elsevier, vol. 183(C), pages 173-183.
    13. Ruifeng Gong & Jian Xue & Laijun Zhao & Oleksandra Zolotova & Xiaoqing Ji & Yan Xu, 2019. "A Bibliometric Analysis of Green Supply Chain Management Based on the Web of Science (WOS) Platform," Sustainability, MDPI, vol. 11(12), pages 1-18, June.
    14. Zhou, Ying & Li, Chenshuang & Zhou, Cheng & Luo, Hanbin, 2018. "Using Bayesian network for safety risk analysis of diaphragm wall deflection based on field data," Reliability Engineering and System Safety, Elsevier, vol. 180(C), pages 152-167.
    15. Faghih-Roohi, Shahrzad & Akcay, Alp & Zhang, Yingqian & Shekarian, Ehsan & de Jong, Eelco, 2020. "A group risk assessment approach for the selection of pharmaceutical product shipping lanes," International Journal of Production Economics, Elsevier, vol. 229(C).
    16. J. Wakiru & P. N. Muchiri & L. Pintelon & P. Chemweno, 2019. "A cost-based failure prioritization approach for selecting maintenance strategies for thermal power plants: a case study context of developing countries," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 10(5), pages 1369-1387, October.
    17. Zhen Wang & Rongxi Wang & Wei Deng & Yong Zhao, 2022. "An Integrated Approach-Based FMECA for Risk Assessment: Application to Offshore Wind Turbine Pitch System," Energies, MDPI, vol. 15(5), pages 1-25, March.
    18. Shashi & Piera Centobelli & Roberto Cerchione & Amit Mittal, 2021. "Managing sustainability in luxury industry to pursue circular economy strategies," Business Strategy and the Environment, Wiley Blackwell, vol. 30(1), pages 432-462, January.
    19. Zh. A. Dayev & Ye. T. Nurushev, 2022. "Reduction of production risks by improving the method of failure mode and effect analysis," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 13(1), pages 278-288, February.
    20. Zhang, Hengjie & Dong, Yucheng & Xiao, Jing & Chiclana, Francisco & Herrera-Viedma, Enrique, 2021. "Consensus and opinion evolution-based failure mode and effect analysis approach for reliability management in social network and uncertainty contexts," Reliability Engineering and System Safety, Elsevier, vol. 208(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:reensy:v:199:y:2020:i:c:s095183201930105x. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: https://www.journals.elsevier.com/reliability-engineering-and-system-safety .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.